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Old Feb 28, 2018 | 06:49 PM
  #21  
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I had a few small holes in mine. I had some two part epoxy for filling cracks in cement. It's a grey color, almost identical to the panel, and cure hard as rock. I bought some 2" aluminium foil tape, what is used for sealing ventilation ducts.

I started by cutting some lengths of tape, having them at the ready near to each repair spot. I cleaned each spot thoroughly with acetone. I mixed up a batch of the epoxy, and using a putty knife a bit wider than the repair spot, squeegeed the epoxy into the spot. Once I was satisfied that enough epoxy was in the repair, I quickly placed the piece of foil tape over it, and gently smoothed it down with a plastic putty knife.

24 hours later, I peeled off the tape. All the spots are were open before, are now sealed shut. At least now, any dirt and humidity will be kept out.
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Old Feb 28, 2018 | 09:48 PM
  #22  
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13 hours labor plus and $537 parts and materials. Total cost $1250. That works out to $55 per hour labor!!! What year was this done. 2000?????
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Old Feb 28, 2018 | 09:59 PM
  #23  
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Originally Posted by Ducati Guy
13 hours labor plus and $537 parts and materials. Total cost $1250. That works out to $55 per hour labor!!! What year was this done. 2000?????
Body shop labor rates around here are right at that price.
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Old Mar 1, 2018 | 12:02 AM
  #24  
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Originally Posted by Vetteman Jack
Body shop labor rates around here are right at that price.
Yikes. Minimum $100 here. Specialty shop $125 and up.
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Old Mar 1, 2018 | 09:23 AM
  #25  
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Originally Posted by Ducati Guy
Yikes. Minimum $100 here. Specialty shop $125 and up.
That's what they charge here. $55 is dirt cheap.
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Old Mar 1, 2018 | 10:44 AM
  #26  
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Do these floorboard panels make up some sort structure whereas they need to be 100% intact in order to keep the floor strong? If not, why not just cover the damaged areas with either some sort of fiber glass repair or epoxy? It's on the bottom of the car so it isn't going to be seen...
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Old Mar 1, 2018 | 10:56 AM
  #27  
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Originally Posted by grampi50
Do these floorboard panels make up some sort structure whereas they need to be 100% intact in order to keep the floor strong? If not, why not just cover the damaged areas with either some sort of fiber glass repair or epoxy? It's on the bottom of the car so it isn't going to be seen...
The OP had it repaired and is very pleased with the results. A happy ending to the story.
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Old Mar 1, 2018 | 01:28 PM
  #28  
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Originally Posted by JR-01
The OP had it repaired and is very pleased with the results. A happy ending to the story.

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Old Mar 2, 2018 | 10:05 AM
  #29  
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Originally Posted by 1sik_zo6
The grand total for the repairs at a Corvette specialty shop was $1250. 13 hours of labor $100 in materials and $437 for a new GM floor board. All in all i'm happy the with the work and that it looks like nothing ever happened to it.
Great news!
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Old Mar 2, 2018 | 10:36 AM
  #30  
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Old Mar 2, 2018 | 10:46 AM
  #31  
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Did insurance hold you at fault? I had something similar happen in my old truck, I was in moderate traffic and a shovel fell off the truck in front of me, I didn't have room to avoid cause there were other cars too close, truck was lifted so all I could do was drive over it, heard it bounce around underneath and thought everything was fine. Until the truck stopped moving, got underneath and the shovel poked a hole in the transmission pan and eventually smoked the trans.

When I called insurance, they said since I ran it over it would go down as at at fault collision because I drove into it.
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Old Mar 2, 2018 | 11:54 AM
  #32  
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If you can do it yourself fiberglass is easy to work with and can be ground, finished smooth and painted so you can't even tell it's been repaired.

I modded my RK Sport hood for my SC and got rid of the camel toe for better lines more to my liking.








Last edited by StrangelovesM6Vert; Mar 2, 2018 at 12:05 PM.
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Old Mar 2, 2018 | 01:14 PM
  #33  
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Rip away the parts that's shredded and use some rtv to seal it up it won't hurt anything
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Old Mar 2, 2018 | 02:36 PM
  #34  
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Here are some pictures of a C5 that has been cut up to demonstrate the construction of a C5. This was done by the Corvette Museum and displayed at various events around the country

The center of the panel is really BALSA WOOD (you can see my finger nail marks in one photo) Yes its soft but very ridged when sandwiched between a stiff cover. The C6 ZO6 floor panel was CARBON FIBER with a balsa wood center. Talk about LIGHT! WHEW!!









If it were me, I would be concerned about the exposed wood as it will ROT if exposed to water. Grind back the damaged fiberglass and seal with an epoxy. Coat the area until you have enough filled that you can sand smooth. FIXED!

The bent metal cross brace is more concerning to me than the floor pan. Get that straight and then work on the floor pan.

Bill
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Old Mar 2, 2018 | 02:42 PM
  #35  
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The C6 ZO6 chassis was also demo cut. Very interesting. Same as the C5, C6 Steel/Aluminum frame BUT is all Aluminum/Magnesium.





Bill
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Old Mar 3, 2018 | 01:23 PM
  #36  
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Originally Posted by grampi50
Do these floorboard panels make up some sort structure whereas they need to be 100% intact in order to keep the floor strong? If not, why not just cover the damaged areas with either some sort of fiber glass repair or epoxy? It's on the bottom of the car so it isn't going to be seen...
I suggested that in post #3 but 1sik_zo6 wanted it done right.

And done right it was with excellent results. Good as NEW

Last edited by SG Lou; Mar 3, 2018 at 01:23 PM.
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Old Mar 3, 2018 | 01:57 PM
  #37  
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Originally Posted by SG Lou
I suggested that in post #3 but 1sik_zo6 wanted it done right.

And done right it was with excellent results. Good as NEW
FAA publication 43.13-1b has engineered repair methods , chapter 3 pertains to fiberglas repairs

it is on line just type in the pub number to scroll thru, all types of repairs are in this publication.
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