Retrofitted My ACA Headlights
At least it's contributing to the positive side of forum use, lol 
After hitting a raccoon last week in the C5 (very minor damage, all things considering), I decided I needed to do something about these horrible ACA projectors. The idea had been stirring around in my head for a while, but this pushed me to actually do it. I ordered a set of brackets from LightWerks after confirming the description on the site was wrong and they were indeed for ACA headlights. I already had a set of Acme H1 projectors on hand along with H1 HID bulbs.
First off, these brackets are for Morimoto MH1 projectors. I knew the mounting holes were likely the same, but either the brackets aren’t right or the projectors (compared to 7.0s) are different. I’m unsure, although I did have my 7.0’s out of my Hayabusa headlight in my hands last week and didn’t notice any major differences. I’ll have to see if I can find a cut sheet of the 7.0’s to see any differences, just because I’m curious. There’s only one way to fit the bracket on these Acme projectors due to opening being too small and with the shroud being shallow mounted.
The brackets fit nicely on Acme projectors and I used #8, 1/2” long, SS screws and nuts to secure them. I put some blue lock-tite on the length of the screw and put it through each projector mounting hole and attached a nut on the backside. Then I added the bracket and another nut on backside of it and tightened using a cross pattern to ensure everything was even. The reason for this is to stand the bracket off evenly from the projector due to the “*****” on it you can see in the pictures. A single nut allows it to clear them.
Using #8, 5/8” long nylon spacers (my local hardware store didn’t have this size so I used a combo of 1/2” & 1/8”) and secured it using #8, 1-1/4” hex-head screws. Using the same process as before, cross pattern the screws to evenly snug everything down.
To best protect them from the elements I used aluminum tape. There’s not many options to do, but I think it was the best option. I’ve retrofitted several lights before this, but first time I used the tape. I daily drive the car, so I’ll find out firsthand how well it works after all the rain that happened yesterday and this morning. I triple checked all the seams and used a little silicone for where the high beam solenoid wire comes out.
For what it’s worth, I also removed the H1 brackets and replaced with Morimoto Motoho1ders to securely hold the bulbs. I put them on the busa’s retrofit the other week while it was apart getting dipped. These things are overpriced IMO, but they do securely hold the bulbs considerably better than the regular H1 clips.
For anyone on the fence, do it....you won't regret it. I didn't realize how horrible the ACA's were until I saw them side-by-side. Basically $100 for brackets and projectors plus maybe 30min total to remove both ACA projectors and install new H1s (not counting removing headlights themselves)
Last edited by InfiniteReality; Mar 6, 2018 at 09:43 AM.
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After figuring out size and length of the bolts & spacers needed, installation can't be any easier. No permanent modification done to the light either. I'd be glad to answer any questions if anyone does it.
Out of curiosity, anyone have a picture of the rear of the gray plastic ACA's?
I believe it should be okay to post links since no sponsor sells the brackets or projectors. I used Acme projectors from TRS only because I got them on clearance a year or 2 ago and had them on hand, but these have the same mounting spots. I'd be willing to bet good money they're the exact same generic projectors, just re-branded by Acme. I've seen the cutoff on the Amazon projectors they're equally as good as Acme.
https://www.lightwerkz.net/index.php...1-bracket.html
Last edited by InfiniteReality; Mar 6, 2018 at 09:55 AM.
I wish I could figure out a way like I did on my WS6 where I was able to retrofit some Harley Davidson auxiliary LED lights to replace it's fogs. They were awesome and like you said could almost get away with driving with only them, granted they were 4.5" as well. Had a nice cutoff too.
Exactly my thoughts. I had high hopes when I installed them originally after reading about them, but was disappointed. I think people rave about them because they are better than stock and for most part don't blind oncoming traffic.....and basically only option to keep pop-ups without spending alot of money. If these ACA's could be opened, I'd attempted to figure out a way to fit a 2nd set of bi-xenon projectors for a true quad-beam setup.
Last edited by InfiniteReality; Mar 6, 2018 at 12:57 PM.
I wish I could figure out a way like I did on my WS6 where I was able to retrofit some Harley Davidson auxiliary LED lights to replace it's fogs. They were awesome and like you said could almost get away with driving with only them, granted they were 4.5" as well. Had a nice cutoff too.
Exactly my thoughts. I had high hopes when I installed them originally after reading about them, but was disappointed. I think people rave about them because they are better than stock and for most part don't blind oncoming traffic.....and basically only option to keep pop-ups without spending alot of money. If these ACA's could be opened, I'd attempted to figure out a way to fit a 2nd set of bi-xenon projectors for a true quad-beam setup.





It really is a horrible, horrible beam pattern. I honestly didn't expect such a bad projector to come in these lights.






Very nice upgrade to your housing also. Looks great with more light.
Very nice upgrade to your housing also. Looks great with more light.
Totally agree with this. Especially since you can easily swap in better projectors. Even if don't want to do the retrofit, definitely install HIDs.
Last edited by InfiniteReality; Mar 6, 2018 at 03:01 PM.












