Supercharging
I had mentioned to my mechanic that I’d like to take a road trip and he shook his head and said on a trailer only. 🤒
At the time my car was NA at 418rwhp/390rwtq. With Kooks 1 7/8s and Kooks off-road xpipe. With a 4.10 diff.
I loved the car like that from 2008 to 2020 and 140k miles on the odometer. But boredom started setting in again. Then I went to Island Dragway in September 2020 and blew my diff on my first pass. Swapped my 3.42 Z06 diff back in and the boredom with 3.42s was exacerbated. By spring of 2021 I went FI.
Any regrets? 1) not Supercharging the car sooner.
Lessons learned? Stuff breaks and sh*t happens. More power means weak links will quickly be exposed. So be prepared to upgrade parts that are in fine working order under the current conditions- valve springs, clutch, diff and output shafts, torque tube, eventually the trans.
All things I am at peace with and either already replaced or budgeted for.
At the time my car was NA at 418rwhp/390rwtq. With Kooks 1 7/8s and Kooks off-road xpipe. With a 4.10 diff.
I loved the car like that from 2008 to 2020 and 140k miles on the odometer. But boredom started setting in again. Then I went to Island Dragway in September 2020 and blew my diff on my first pass. Swapped my 3.42 Z06 diff back in and the boredom with 3.42s was exacerbated. By spring of 2021 I went FI.
Any regrets? 1) not Supercharging the car sooner.
Lessons learned? Stuff breaks and sh*t happens. More power means weak links will quickly be exposed. So be prepared to upgrade parts that are in fine working order under the current conditions- valve springs, clutch, diff and output shafts, torque tube, eventually the trans.
All things I am at peace with and either already replaced or budgeted for.
I'm back in the 3.42's but I'm not a fan. Especially around town driving. The 4.10s are my all time favorite gear in the MN6. I ran 4.10s for two decades and 100k+ miles. I'm only on the fence with doing a big gear again because when I get heavy on the throttle I'm blowing through the 3.42s quick. I had to adjust my shift light to accomodate my middle aged reaction times. The 4.10s would likely have me on pins and needles these days.
I've also run 3.90s in another MN6 C5 I had. That car was mostly stock and I felt I should have gone 4.10. So maybe I'll do a 3.90 in the FI build.
Recap: Use engineering toolbox to calculate flow rate of centrifugal compressors and learn gas law.
https://www.engineeringtoolbox.com/g...tems-t_22.html
Do research on how compressor maps may be generated.
https://digitalcommons.calpoly.edu/c...context=aerosp
Use matchbot to relate mathematics to compressor & engine combinations
Theres my compressor mated to my 5.3L using matchbot as an example, I know exactly how much power the engine is capable of producing no matter what is done to the engine, no matter what I do to the heads or cam or intake systems, thus I used the most cost effective and original-like parts possible, OEM LS1 intake, original lifters, low lift cam, weak springs, OEM guides & pushrods, etc... the engine is free and built from garbage, the blower does all the work, The blower doesn't care and is capable of making the same power no matter what is done to the engine.
Adjust parameters such as volumetric efficiency and displacement to get a feel for the results. You don't need to admit anything to me or here, I don't care. Do it for yourself.
The Best of Corvette for Corvette Enthusiasts





Last edited by vette4fl; Dec 28, 2022 at 12:45 AM.
If we have a race oriented vehicle and are okay with tearing down the engine frequently and constantly re-tuning and adjusting parts for racing, then it may serve to push the boundaries beyond what a stock block can handle thus they will need an aftermarket block and a completely new lineup of parts and more frequent tear downs with reduced reliability. The question becomes, at what point will this be required? What can a factory block handle in racing? This is a critical distinction for novices and professionals alike- It is simple, but commonly overlooked, I will help you see the simplicity in this basic topic so you can help others with their goals,
First, determine the power goals and expectations for a particular engine platform. I frequently setup 2L 3L 5L 6L engines for daily drivers so it is second nature knee jerk response to immediately go for the low lift cams and knowledge of factory block and parts. If the power goal is suited to the stock engine block and makeup, then it should be built as a reliable daily driver using OEM parts, even if the block is used for racing to some extent.
For example, stock 4.8L 2005 Chevrolet truck engine supports 1200rwhp. Here is somebody racing the same 7 seconds 4.8L stock engine for many years successfully.
A golden standard for what the factory head and block 05-07 4.8/5.3/6.0 (notice displacement doesn't matter) will handle with factory internals. The need to develop aftermarket valvetrain components is creeping in around the 800 to 1000rwhp mark but it isn't necessarily for the sake of making additional power- it is adjusting the VE profile of the engine (duration of the camshaft for high RPM) and maintaining valvetrain reliability for high RPM, While keeping factory head ports.
This begging the question of power expectations again, lets review. If somebody is looking for sub 1000rwhp the answer is going to be stock engine, stock head ports, stock as possible valvetrain. Reliability is maintained by keeping the mods minimal. A 4.8L engine as that can be 200,000 miles of reliability with a little bit less power and a couple fewer modifications when taken out of the racing environment and setup with typical daily driver components. It is extremely reliable BECAUSE of it's factory internals, not in spite of them. There is no reason to upgrade the block and inside parts until the desire encroaching over 1300rwhp or so for pursuit of particular racing applications which demand such aftermarket blocks and components, which are outside the scope of this discussion and should not be brought up or compared with as it is entirely a different theory for setting up a vehicle and maintaining parts.
If we have a race oriented vehicle and are okay with tearing down the engine frequently and constantly re-tuning and adjusting parts for racing, then it may serve to push the boundaries beyond what a stock block can handle thus they will need an aftermarket block and a completely new lineup of parts and more frequent tear downs with reduced reliability. The question becomes, at what point will this be required? What can a factory block handle in racing? This is a critical distinction for novices and professionals alike- It is simple, but commonly overlooked, I will help you see the simplicity in this basic topic so you can help others with their goals,
First, determine the power goals and expectations for a particular engine platform. I frequently setup 2L 3L 5L 6L engines for daily drivers so it is second nature knee jerk response to immediately go for the low lift cams and knowledge of factory block and parts. If the power goal is suited to the stock engine block and makeup, then it should be built as a reliable daily driver using OEM parts, even if the block is used for racing to some extent.
For example, stock 4.8L 2005 Chevrolet truck engine supports 1200rwhp. Here is somebody racing the same 7 seconds 4.8L stock engine for many years successfully.
https://www.youtube.com/watch?v=icIcPhEn8IE
A golden standard for what the factory head and block 05-07 4.8/5.3/6.0 (notice displacement doesn't matter) will handle with factory internals. The need to develop aftermarket valvetrain components is creeping in around the 800 to 1000rwhp mark but it isn't necessarily for the sake of making additional power- it is adjusting the VE profile of the engine (duration of the camshaft for high RPM) and maintaining valvetrain reliability for high RPM, While keeping factory head ports.
https://www.theturboforums.com/threa...2#post-2042556
This begging the question of power expectations again, lets review. If somebody is looking for sub 1000rwhp the answer is going to be stock engine, stock head ports, stock as possible valvetrain. Reliability is maintained by keeping the mods minimal. A 4.8L engine as that can be 200,000 miles of reliability with a little bit less power and a couple fewer modifications when taken out of the racing environment and setup with typical daily driver components. It is extremely reliable BECAUSE of it's factory internals, not in spite of them. There is no reason to upgrade the block and inside parts until the desire encroaching over 1300rwhp or so for pursuit of particular racing applications which demand such aftermarket blocks and components, which are outside the scope of this discussion and should not be brought up or compared with as it is entirely a different theory for setting up a vehicle and maintaining parts.
Last edited by grinder11; Dec 28, 2022 at 08:44 AM.
Lets talk about this. First, that little 4.8 is making hundreds of passes at 1300hp with stock parts. It still runs great to this day. Lets set that aside for a minute.
Next, the cost of that 4.8L engine is about $300. If you can make 500 passes for $300 at 1300hp, how many extra passes do you think a forged internal engine will net for 5k or $10,000 price tag? It could likely be fewer passes because statistically, rebuilt engines are not as reliable as factory engines in general, no matter how much power they produce or what application. It could be a 300hp rebuilt engine with forged pistons and suffer catastrophic failure due to poor machine cleanliness work or failure to properly measure some parts or remove some burr or whatever. Millions of ways to make a mistake when rebuilding an engine.
Next, at $300 per engine, even at only 200 passes per engine, its still two to three times more cost effective to utilize ten stock engines (10*300 = $3000) than a single forged engine for 2000 passes at 1300hp.
Finally, the engine's ability or limitation to withstand 1300hp comes from the block itself- not the parts. The parts can handle far more power than the block. The parts are not the weakest link- the block is. This will go strongly against your assumption that minute differences between as-cast parts and factory internals in general will reveal a weakest link at some level barring reproducible results.
This is where we are.
1. There is a need to avoid engine rebuilds at all costs for daily drivers and reliable vehicles.
2. There are additional concerns when using forged pistons due to piston-wall clearance and warming up issues which are the bane of daily drivers.
3. I am not suggesting a 1300hp stock longblock for use in racing. I am only showing the success of various 1000-1300hp stock engines that are USED for racing to bridge the gap between daily driving and racing applications. That 1300hp racing 4.8L is actually a reliable daily driver engine that is being used for racing purposes, 'abused' by a 2-step and exotic fuels in ways that a daily driver would never be abused.
What I am really suggesting is this. If the block and internals will handle years and hundreds of passes at 1300hp abused by 2-step and exotic fuels reliably with no failure in sight. If this a statistically reproducible result (there are hundreds of examples in similar environments with less protection, i.e. no air filters and poor tuning, which survive).
Then it is entirely conceivable to utilize one of these factory engines at say, 600 to 800rwhp levels, with more typical fuels, minus the abuse of racing and 2-steps and all of that for 200,000 to 300,000 miles of reliability, even with moderate or intermediate tuning. I personally put 50,000 miles on a (200,000 miles) 5.3L at 500-600rwhp over the last 5 years for example with nothing but oil changes. The power doesn't need to be 1300hp and the application doesn't need to be racing; I use those for example and extrapolation, not to say 'here do this'
I have no regrets at all but I'm only at 528 rwhp. It was done before I've purchased the car but I've put over 30K miles of fun on it.
I would have absolutely no doubts about the car's reliability for a cross country trip.
The only reason I haven't supercharged my other 99 is lack of $ (and Bill would come down to haunt me for doing it
)
Next, the cost of that 4.8L engine is about $300. If you can make 500 passes for $300 at 1300hp, how many extra passes do you think a forged internal engine will net for 5k or $10,000 price tag? It could likely be fewer passes because statistically, rebuilt engines are not as reliable as factory engines in general, no matter how much power they produce or what application. It could be a 300hp rebuilt engine with forged pistons and suffer catastrophic failure due to poor machine cleanliness work or failure to properly measure some parts or remove some burr or whatever. Millions of ways to make a mistake when rebuilding an engine.
Next, at $300 per engine, even at only 200 passes per engine, its still two to three times more cost effective to utilize ten stock engines (10*300 = $3000) than a single forged engine for 2000 passes at 1300hp.
Finally, the engine's ability or limitation to withstand 1300hp comes from the block itself- not the parts. The parts can handle far more power than the block. The parts are not the weakest link- the block is. This will go strongly against your assumption that minute differences between as-cast parts and factory internals in general will reveal a weakest link at some level barring reproducible results.
This is where we are.
1. There is a need to avoid engine rebuilds at all costs for daily drivers and reliable vehicles.
2. There are additional concerns when using forged pistons due to piston-wall clearance and warming up issues which are the bane of daily drivers.
3. I am not suggesting a 1300hp stock longblock for use in racing. I am only showing the success of various 1000-1300hp stock engines that are USED for racing to bridge the gap between daily driving and racing applications. That 1300hp racing 4.8L is actually a reliable daily driver engine that is being used for racing purposes, 'abused' by a 2-step and exotic fuels in ways that a daily driver would never be abused.
What I am really suggesting is this. If the block and internals will handle years and hundreds of passes at 1300hp abused by 2-step and exotic fuels reliably with no failure in sight. If this a statistically reproducible result (there are hundreds of examples in similar environments with less protection, i.e. no air filters and poor tuning, which survive).
Then it is entirely conceivable to utilize one of these factory engines at say, 600 to 800rwhp levels, with more typical fuels, minus the abuse of racing and 2-steps and all of that for 200,000 to 300,000 miles of reliability, even with moderate or intermediate tuning. I personally put 50,000 miles on a (200,000 miles) 5.3L at 500-600rwhp over the last 5 years for example with nothing but oil changes. The power doesn't need to be 1300hp and the application doesn't need to be racing; I use those for example and extrapolation, not to say 'here do this'





Could have just said that instead of deflecting. No need to respond with another journal.My apologies to the OP. I mistakingly thought there might be some relevant info with this exchange.
After thinking for a minute, Actually if we consider internal forces those forged pistons will withstand far more abuse and higher forces, meaning when the engine fails it will be able to launch parts much farther and faster. The stock internals acting like a fuse, blowing apart really easily before real force may be applied. It doesn't seem safer having forged internals abused which fly apart, more likely to launch parts with higher energy input. They also give a false sense of security and less feedback from poor tuning and poor setup, since they withstand more abuse, leading to much more abusive situations and being pressed much harder than they should be. A forged piston should have the same force applied to it as a stock piston in performance applications, the act of forging does not increase or improve the engine's output potential, the block controls that. Forged only allows for the one-off chance mistake which can be noticed and corrected for, assuming we are comparing equal fuel quality and proper methodology for setup conditions.
Last edited by Kingtal0n; Dec 28, 2022 at 02:25 PM.
Statistics does NOT Need to include engine builders, that is my point. You avoid the machine shop and downtime associated with building an expensive engine and eliminate the millions of potential issues by avoiding a rebuilt engine of any kind. I said already multiple times that I do not condone 1300hp I am not sure why you keep bringing that up. My point is that the engine supports 1300hp for hundreds of passes so it must be good for 700rwhp for example in a daily driving application, which it is, and you agree, and this is extremely useful information. You seem to agree but don't repeat the facts very often. It would be nice if you say exactly what you meant by repeating it to clear up any confusion for the novices. Many modern engines are in fact good to 600-700rwhp from all kinds of sources. For example 1995 Toyota 3L Inline 6 cylinders from the 90's I tuned over 20 years ago 600 to 800rwhp still running today in customer cars after two decades and 200,000 miles. We didn't know back then but the engine block is the deciding factor not the internals. When I saw the similar design strategy enacted in modern 02+ chevrolet V8 engines I realized that they simply copied the Toyota and Nissan designs, the modern 4.8L is simply a replica of the original inline 4 and 6 cylinder engines from Nissan and Toyota of the 90's. All of them from 3L to 6L support an easily 700rwhp daily driver applications and 1200bhp for indeterminable length of time. The failure rates associated with poor tuning and poor engine setup are equal between forged 'built' engines and stock engines, e.g. a stock engine with a bad tune is just as likely to fail as a forged piston engine with a bad tune. The forged piston allows for a couple of decent mistakes in the learning curve but overall the difference between them in a repeated high RPM tuning mishap is negligible.
After thinking for a minute, Actually if we consider internal forces those forged pistons will withstand far more abuse and higher forces, meaning when the engine fails it will be able to launch parts much farther and faster. The stock internals acting like a fuse, blowing apart really easily before real force may be applied. It doesn't seem safer having forged internals abused which fly apart, more likely to launch parts with higher energy input. They also give a false sense of security and less feedback from poor tuning and poor setup, since they withstand more abuse, leading to much more abusive situations and being pressed much harder than they should be. A forged piston should have the same force applied to it as a stock piston in performance applications, the act of forging does not increase or improve the engine's output potential, the block controls that. Forged only allows for the one-off chance mistake which can be noticed and corrected for, assuming we are comparing equal fuel quality and proper methodology for setup conditions.

Last edited by grinder11; Dec 28, 2022 at 02:57 PM.
















