A C compressor

You don't have to take the waterpump off to change out the AC Pump? It is on the passenger side. You might have to pull the hoses off...but not the waterpump.
The hardest part about removing the AC Compressor is the funky bolts that they use, both times I have had the AC Pump off, it was the AC Pump bolts that are difficult to get at and remove.





)There are seals on the compressor that can leak. Most seals (input shaft seal) do leak some oil and some freon! It is perfectly normal!!!!
If yours leaks a significant amount, then I would say you have an issue and the system needs to be repaired. There are procedures to repair/replace the seal and it isnt difficule for the trained AC Tech! I WOULD NOT recommend this procedure to the everyday normal C5 guy!
As for replacing your own compressor, it is a very straight forward mechanical replacement. The difficult part is all of the things that you DONT know about that needs to happen prior to and after the compressor is installed and it also takes some special tools/equipment!!
You can however replace all of the stuff that needs to be replaced and add the oil your self (as per the GM Shop Manual) and have an AC repair facility vacuum the system out and recharge it. t doing all of the labor would save you a LOT of cash!!
There is refridgerent oil that needs to be added, receiver/dryer needs to be replaced, orface tube should be replaced, many O rings need to be replaced, and the system need to be vacummed out and recharged with the exact amount of r134 a.
Yea,, there will be someone who jumps in and will say that they replaced their own compressor and didnt do any thing special!
When the moisture in his/her system starts to turn into an acid and pin hole leaks start showing up in the evaperator and condensor and money starts flowing out of his wallet, he wont chime in and admit that he should have done the job the correct way!
I'm the first one to try to save a buck here or there but, the AC system needs to be repaired the right way the first time!!!!
If I were you, I would get a second opinion!!! Is your system not working at all or did they just pull this observation out of their A$$
It is common for the AC system to require a recharge every so often. You can also see some oil around the compressor and that would be normal. Some systems need it more often than others. If yours has a very slow leak, it most likely just needs a recharge and if there is a small amount of oil on the compressor, the person who recharges it, can throw in an oil charge.
SECOND OPINION!!!!!!!!!!!
r/ Bill curlee
)There are seals on the compressor that can leak. Most seals (input shaft seal) do leak some oil and some freon! It is perfectly normal!!!!
If yours leaks a significant amount, then I would say you have an issue and the system needs to be repaired. There are procedures to repair/replace the seal and it isnt difficule for the trained AC Tech! I WOULD NOT recommend this procedure to the everyday normal C5 guy!
As for replacing your own compressor, it is a very straight forward mechanical replacement. The difficult part is all of the things that you DONT know about that needs to happen prior to and after the compressor is installed and it also takes some special tools/equipment!!
You can however replace all of the stuff that needs to be replaced and add the oil your self (as per the GM Shop Manual) and have an AC repair facility vacuum the system out and recharge it. t doing all of the labor would save you a LOT of cash!!
There is refridgerent oil that needs to be added, receiver/dryer needs to be replaced, orface tube should be replaced, many O rings need to be replaced, and the system need to be vacummed out and recharged with the exact amount of r134 a.
Yea,, there will be someone who jumps in and will say that they replaced their own compressor and didnt do any thing special!
When the moisture in his/her system starts to turn into an acid and pin hole leaks start showing up in the evaperator and condensor and money starts flowing out of his wallet, he wont chime in and admit that he should have done the job the correct way!
I'm the first one to try to save a buck here or there but, the AC system needs to be repaired the right way the first time!!!!
If I were you, I would get a second opinion!!! Is your system not working at all or did they just pull this observation out of their A$$
It is common for the AC system to require a recharge every so often. You can also see some oil around the compressor and that would be normal. Some systems need it more often than others. If yours has a very slow leak, it most likely just needs a recharge and if there is a small amount of oil on the compressor, the person who recharges it, can throw in an oil charge.
SECOND OPINION!!!!!!!!!!!
r/ Bill curlee
Buy a Vacuum and AC manifold recharge kit, complete with hi side and low side hoses from Harbour Freight...I don't consider $100 expensive, buy 1 can of Refrigerant Oil and 3 cans of RU134 about $14 at walmart per can. This is assuming your system is has been opened...which is what will happen if you take the AC pump off.
Then follow the instructions..I think maybe even a monkey can read the numbers or language on the dial.
My system has been completely disconnected and vented to atmosphere...I never had to replace the dryer as some suggested...just evacuated the whole syste with a vacuumm and recharged it...plain and simple.
If you don't have anything leaking then you don't have to worry about replacing the AC pump...if you do then you need to replace it...it is not that hard.
The hardest thing about recharging the system is reading the instructions..but becareful FREON can cause frost bite. Where some eye protection at a minimum.
Last edited by Shinobi'sZ; Sep 27, 2005 at 05:13 PM.
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Should the vacuum be done prior to removing the compressor? Or after the new compressor has been installed?
Does the vacuum and AC manifold recharge kit run off of an air compressor? Or is does it just plug into the wall socket?
Last edited by vectorz; Sep 27, 2005 at 07:57 PM.





As for replacing the receiver dryer, if the system is only opened up for a short period of time, and excessive moisture should not be too much of a concern and the old one should work. If your just installing a NEW compressor and you are absolutly sure that there isnt any trash in the system that too can be resused. Yea you can do it on the cheep but more people screw stuff up than not! I learned by the expensive method many years ago on one of my first cars "if it doesct cool, pump R12 into it until it does"
) That made tefelon mince meat out of the compressor rings! The orface tube was clogged!I believe that you probably dont need to replace the compressor but just service the system and fix what is wrong with it. The recharge kit is a pressureized can or R-134 that hooks up to the suction side of the compressor. The freon will be sucked into the system. MAKE SURE that the can remains UP-RIGHT so that only gas enters the suction side and not liquid (can up side down
) or you may damage the system! You can put the can (up-right) in a bucket of very warm water to speed up the refill process.Bill





Vacuuming out the system ONLY removes AIR! If you have trees, and small amimals in there,, your in BIG TROUBLE!!!! You will need to disassemble all kinds of stuff and flush out the entire system with an R-134 approved flush. Then you WILL need to add an approved oil to the system. replace the reciever/dryer ect ect.... Man your in WAY over your head! Get some help from someone who has done this before.
This is WAY deeper than it should be.BC
) or you may damage the system! You can put the can (up-right) in a bucket of very warm water to speed up the refill process.Bill
I did this and my new (used) compressor started to leak around the body just like the old one. Did I blow it up?





The non condenseable gasses cause the system to become less efficient.If your system has been opened for some time or exposed to moisture, it is recommended that the receiver dryer be replaced. It contains a bag of desicant which helps remove any moisture that may not have been removed in the vacuum process.
Everytime one of these AC repair post get posted, someone will reply with a post that says he never did any of what is posted here and his AC system is working fine!
Yea,, it happens but, I have two questions:What is fine and how long will it work?
All I am trying to do is let you know the correct method of AC repair. I am NOT an AC technician but have read the GM service manuals, researched numerous AC Repair and AC training manuals, had my own school of hard knocks and successufly repaired quite a few AC Systems.
Hope this info helps.
BC
BC
IQ
Because the space is so tight and other parts need to come out. I did not have the time to do it myself. I chose to take it to a local shop club members recommend.
Contrary to popular belief either the water pump or the rad or the exhaust manifld need to be removed to get the compressor out.
A reliable shop should give you credit for the refridegerant in the system that they can recycle.
My bill was $475. $275 was labor, including top up refridgerant i provided the replacement A/C compressor which I bought used off a forum member.
An additonal $250 would have bought a new AC Delco unit form an autoparts store.














