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Check Engine Light - Bad Cats??

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Old Dec 27, 2005 | 04:08 PM
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Default Check Engine Light - Bad Cats??

About 6 months ago I installed a Dynamax set of headers, X pipe and high flow cats. Recently the check engine light came on. Diagnosis was two faulty air induction check valves located under the intake manifold. I gather these take in exhaust gas from the headers. Big bucks to replace.

Three weeks later the check engine light is on again. Dealer says the codes are 0420 and 0430, indicating the cats are not functioning.

Does anyone have any similiar experiences and proposed solutions?

I suppose if the cats really are bad they can be returned under warranty.
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Old Dec 27, 2005 | 04:21 PM
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Default all cats are not created equal.......

Originally Posted by TroyPyles
About 6 months ago I installed a Dynamax set of headers, X pipe and high flow cats. Recently the check engine light came on. Diagnosis was two faulty air induction check valves located under the intake manifold. I gather these take in exhaust gas from the headers. Big bucks to replace.

Three weeks later the check engine light is on again. Dealer says the codes are 0420 and 0430, indicating the cats are not functioning.

Does anyone have any similiar experiences and proposed solutions?

I suppose if the cats really are bad they can be returned under warranty.
All cats are not created equal......

What happens with hi-flow cats is that the exhaust sometimes flows too quickly through the cat for it to chemically convert the "bad" exhaust into good clean exhaust so the second O2 thinks the cats are not working cause there is not enough of a net change in the exhaust gasses from one o2 to the other..

Also, what happens is the O2's see so much airflow with hi-flow cats that they sometimes "cool off" and the heater in the O2 cannot maintain temp so the O2 feedback to the pcm slows down and is no longer accurate.

Hope this helps....
Chuck CoW
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Old Dec 27, 2005 | 04:25 PM
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That's very informative.

Any idea why it may have happened so long after the install or what to do about it? Can I just turn off the light and see if it happens again? If so how is that done?
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Old Dec 27, 2005 | 04:38 PM
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Default winter summer fall spring.......

Originally Posted by TroyPyles
That's very informative.

Any idea why it may have happened so long after the install or what to do about it? Can I just turn off the light and see if it happens again? If so how is that done?

number 1: when was it tuned? install of parts...? warmer weather?...now it is cold and air density is very much different.....by as much as 80 degrees....right? everything is colder...cats..o2s....cats don't work untill they are hot....neither do O2's....

number 2: lots of guys tune for NOW....but, some customers use their cars year round and the tune needs to be correct for year round use....if it kicks codes or changes how it runs significantly from winter to summer....it's not tuned right.....

if it wasn't tuned....it needs to be....

Hope this helps....

Chuck CoW
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Old Dec 27, 2005 | 05:05 PM
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Default

Originally Posted by TroyPyles
About 6 months ago I installed a Dynamax set of headers, X pipe and high flow cats. Recently the check engine light came on. Diagnosis was two faulty air induction check valves located under the intake manifold. I gather these take in exhaust gas from the headers. Big bucks to replace.

Three weeks later the check engine light is on again. Dealer says the codes are 0420 and 0430, indicating the cats are not functioning.

Does anyone have any similiar experiences and proposed solutions?

I suppose if the cats really are bad they can be returned under warranty.
the check valve codes are 1415 and 1416, one is easily visible on the dr. side and the other is behind the intake, were these replaced??

the 0420/30 codes are common w/ long tubes, o2 sims or tuning will eliminate these, often times individuals will install the rear o2 connectors incorrectly, the left wire goes to the right o2 sensor and vice versa
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Old Dec 27, 2005 | 07:12 PM
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I got a set of those headers used and got those codes within a week. Just means the PCM doesnt like the fore/aft sensor comparision. Wont hurt the car and the rears can be edited out when you get tuned
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Old Dec 27, 2005 | 07:15 PM
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Car was not tuned after the exhaust install. I let the PCM figure it out. Worked fine for the first 6 months. Definately colder now though.

I'd like to turn the check engine light out to see if it will come on again or if the problem may have solved itself - as many other bugs on this car seem to ahve over the years. How do I turn it off?
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Old Dec 27, 2005 | 07:17 PM
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Yes, the check valves were replaced. Not clear why they gave up the ghost after 24,000 miles. Dealer suggested it's the fuel I'm using.
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Old Dec 27, 2005 | 07:20 PM
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I had a similar problem when I had the headers installed.
I did absolutely nothing but reset the codes every time they showed up.
I was initially getting codes once or twice a week then once every two weeks after about three months and they were gone.
I believe there is a coating on the inside of the headers that burns off over time.

Not sure if your problem is the same but this has been my experience.
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Old Dec 27, 2005 | 07:31 PM
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I'd like to turn the check engine light out to see if it will come on again or if the problem may have solved itself - as many other bugs on this car seem to ahve over the years. How do I turn it off?
Access the DIC by turning key on to power the gadgets, but not the engine. Hold "options" button while pressing "fuel" 4 times. you will go into Diag mode. PCM will be the first you get to, hit reset ( any button except E/M) to get to manual mode. hold reset down while "10 PCM 2 codes" is displayed. You will hear a beep and the light will be out when you start the car again, unless there are other codes lurking out there.

Hope this is what you were looking for
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Old Dec 27, 2005 | 08:20 PM
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Great that's it! I've read up on how to read the codes but wasn't clear on clearing them. (Redundant, eh?)
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