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Old Feb 10, 2006 | 09:10 AM
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Default Manual Trans woes

I'm a C4 guy for the past 12 years and finally took the jump to a C5 last week. I bought a 2000 Coupe with the manual trans and Z51. Bone stock. It's a beautiful car and does most things better than my 92. I picked it up in Texas and drove it back to California, so I've got plenty of miles under my belt.

The issue is: The shifter/clutch/transmission is very challenging to operate smoothly. My 92 with the ZF tranny is much easier to operate smoothly and effectively.

I realize that the C5 has a transaxle in the back and that this necessitates a linkage based shifter. When I shift from 1st to 2nd, the engine speed drops so fast that the rpm is below where it would be in 2nd gear at that speed, so the car has a jerky motion as the engine catches up and then the throttle is applied..

The LT1 engine RPM doesn't seem to drop as fast, and the actual shift is quicker so the whole process is just a masterpiece of forward acceleration...

Any thoughts? Is this abnormal and I should be under the car looking for something broken? Does the linkage need lubrication? Is there an aftermarket solution that you all have found?
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Old Feb 10, 2006 | 09:22 AM
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First, congratulations and good luck with the new car

The aftermarket shifter, with the exeption of the C6 shifter, will make it harder to shift and more notchy feeling. I would start with a transmission fluid change, which wouldn't hurt anyhow. Is the problem going from first to second the 1-4 shift gate? I am wondering if you are running into the CAGS gate movement. Is is all gears, or just 1 to 2?
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Old Feb 10, 2006 | 09:59 AM
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The problem is not CAGS. I had the same thing on the 92. It's most noticible with the 1-2 shift (mostly because the gear ratios are lowest.)

As an aside: Can I unplug the CAGS connector on the trans and leave it? Or is the kit required to keep the computer happy?

On the LT1, the only purpose of the kit was to keep the wires out of the way... It had no electrical component.
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Old Feb 10, 2006 | 02:36 PM
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Originally Posted by mitchcole
The problem is not CAGS. I had the same thing on the 92. It's most noticible with the 1-2 shift (mostly because the gear ratios are lowest.)

As an aside: Can I unplug the CAGS connector on the trans and leave it? Or is the kit required to keep the computer happy?

On the LT1, the only purpose of the kit was to keep the wires out of the way... It had no electrical component.
You can't simply unplug the connector....there's a solenoid set-up on the trans, that, unless you install a skip-shift eliminator, will screw up the PCM. There's a number of eliminator kits you can buy.......around $40 if I remember correctly.
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Old Feb 10, 2006 | 02:43 PM
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The M6 transmission is very sensitive to the fluid quality. Most people here - including me - report vast improvement in shift quality with fresh fluid.
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Old Feb 10, 2006 | 02:48 PM
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WOW! I found that the C5 MN6 tranny shift and gear ratio to be SOOO much better than the C4. What RPM's are you shifting at?? It almost sounds like your shifting too slowly or hesitating between shifts. I can go from 1st to 2nd smooth enough that it almost feels like an automatic!

Do you know if the car has any modifications??? It almost sounds like it has a light weight aluminum flywheel and it's not carrying the rotational momentum of the engine through to allow the shift to happen smoothly. If it has an aluminum fly wheel it will take some getting use to before it feels natural.

BC
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Old Feb 10, 2006 | 03:17 PM
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hey...another c5 noob. i myself just upgraded to a c5 from the c4 last week, drove over to austin on friday and picked up a nbm/oak 6-speed with z-51 suspension. the z-51 was a surprise after i started looking at the codes. other than fluids need to be changed, and i mean all of them, the car drives and shifts very nice. the only noise i get is a clunk once in a while if i granny shift, probably in the u-joints. no noise out of the pass seat, she hasn't even ridden in it yet.
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Old Feb 10, 2006 | 06:31 PM
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If it's an aftermarket shifter, I could see you having problems goin from 1st to 2nd. I bought my C5 with a short shifter already in it, and it was a PITA to get used to. I was also a manual nOOb, which I'm sure didn't help much at the time.

I still miss a 1st-2nd shift now and then. However, it might just be something you'll have to get used to. I can shift the car like an automatic feels now - I even had a co-worker ride with me for a couple miles before she realized that I was shifting the whole time.
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Old Feb 10, 2006 | 08:30 PM
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Originally Posted by Sleazy Rider
hey...another c5 noob. i myself just upgraded to a c5 from the c4 last week, drove over to austin on friday and picked up a nbm/oak 6-speed with z-51 suspension. the z-51 was a surprise after i started looking at the codes. other than fluids need to be changed, and i mean all of them, the car drives and shifts very nice. the only noise i get is a clunk once in a while if i granny shift, probably in the u-joints. no noise out of the pass seat, she hasn't even ridden in it yet.

Richard

Purple Heart,,, (were not worthy) THANKS FOR SERVING!!

C5's don't really have the traditional U joints. The half shafts are CV joints with boots covering the joints. There are not any U joints or CV joints in the propeller shaft inside the torque tube either. I doubt if it's that. It does however have lots of splined shaft joints and the tolerances between all of those splined shafts all add up and cause that noise. The transmission(manual MN6/MN12) also has some almost straight cut gears that can make some noise. It pretty much normal for a C5. If you start the engine, set the hand brake, put the trans in neutral, let the clutch out and shut the key off, you will get a really good example of what I'm talking about. It's referred to as the "marbles in the can" noise. Yep ,,,its normal.

Bill C Retired Navy, E8 FTCS (SS)
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Old Feb 10, 2006 | 08:39 PM
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If the engine speed is dropping drastically between shifts you may have an aftermarket flywheel. A lighter flywheel will rev quicker, both ways, up and down.
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Old Feb 10, 2006 | 09:16 PM
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I think it's probably me getting used to the car. I've gotten better at low speed and agressive shifts, but I have to really concentrate.

I'll change the trans fluid when the CAGS eliminator shows up. Recommendations on the fluid? Heard it's auto trans fluid in the manual...

I'd be shocked if the flywheel is aftermarket. EVERYTHING else is stock. That's a strange place to start making mods.
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Old Feb 10, 2006 | 10:30 PM
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Yep!! Don't get real fancy with the fluid. i used Mobile 1 Synthetic ATF and it worked VERY well. My MN6 and My MN12 Manual trans shift feel improver dramatically!!

It is a very good up-grade!

Bill C
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Old Feb 10, 2006 | 11:48 PM
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I'd bet it's mostly just the differences in the cars. I just moved from a 96 LT4 to an 02 Z06 after four years of autocrossing the 96 and find the Z06 shifts to be very "notchy" compared to the smoothness of the ZF in the 96. I'm sure this is due to the linkage, as you noted. The engine responds differently as well, enough to make speed matching very different than the 96 which also sounds like what you're experiencing - probably the difference between the crispness of drive-by-wire versus the "slop" of the cable system on the 96. For me at least it's just been a matter of getting used to the difference in "feel" between the two.
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Old Feb 11, 2006 | 12:27 AM
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Sounds to me like your tranny has been filled with traditional gear oil 75-80 , which won't hurt it but it will make shifting sluggish. I filled my manual MN12 with Redline DT4 ATF and thought it poured thicker than regular ATF and sure enough my transmission became sluggish to shift. I drained the Redline and refilled with Mobil 1 ATF and it shifted much better. I'm in Livermore so we're only about a half hour apart, PM or e-mail me if you need any help under your car.
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Old Feb 11, 2006 | 02:14 AM
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Heck, I've always felt that I am not really all that good at shifting gears in a manual transmission, and I've had several cars over the years to practice on. Just an acquired technique, I guess. But with my '02 Z, I found that I get the smoothest shifts if I do it right around 3K to 3.5K rpm. Sounds like you are winding it up a bit for just street driving, but it just feels better shifting at that point to me. Heck, gives you a good excuse to take it out for a spin so you can practice your shifting skills.......
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Old Feb 11, 2006 | 05:40 AM
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I have the same exact problem your talking about. I have a Kirban shifter and a aluminum flywheel though. If you do the trans fluid thing and it works, could you pm me. I'd appreciate it. I thought that was just how the car was.
Originally Posted by mitchcole
I'm a C4 guy for the past 12 years and finally took the jump to a C5 last week. I bought a 2000 Coupe with the manual trans and Z51. Bone stock. It's a beautiful car and does most things better than my 92. I picked it up in Texas and drove it back to California, so I've got plenty of miles under my belt.

The issue is: The shifter/clutch/transmission is very challenging to operate smoothly. My 92 with the ZF tranny is much easier to operate smoothly and effectively.

I realize that the C5 has a transaxle in the back and that this necessitates a linkage based shifter. When I shift from 1st to 2nd, the engine speed drops so fast that the rpm is below where it would be in 2nd gear at that speed, so the car has a jerky motion as the engine catches up and then the throttle is applied..

The LT1 engine RPM doesn't seem to drop as fast, and the actual shift is quicker so the whole process is just a masterpiece of forward acceleration...

Any thoughts? Is this abnormal and I should be under the car looking for something broken? Does the linkage need lubrication? Is there an aftermarket solution that you all have found?
Reply
Old Feb 12, 2006 | 09:38 PM
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Changed the trans fluid. Someone has got to make a pump that doesn't fall apart. That Napa unit was a P.O.S.

The trans fluid was red - so that's a no go on the gear oil theory.

I'll take it for a ride tomorrow.
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Old Feb 13, 2006 | 08:09 AM
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OK, so the biggest difference was eliminating the CAGS. The trans fluid change didn't seem to make any difference - but it couldn't hurt. She's just a different beast.
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