C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Removing gas tank

Thread Tools
 
Search this Thread
 
Old Feb 11, 2007 | 10:18 PM
  #1  
c5runs's Avatar
c5runs
Thread Starter
Instructor
10 Year Member
 
Joined: Sep 2005
Posts: 205
Likes: 0
From: Bay Area CA
Default Removing gas tank

can someone tell me how I would go about removing the right side gas tank behind the passenger side? I took out the bolts and shield, but have no idea how I'm suppose to get access to the cross over hose. tips and advice would be great.
Reply
Old Feb 11, 2007 | 10:25 PM
  #2  
CorvetteTechInc's Avatar
CorvetteTechInc
Instructor
 
Joined: Dec 2006
Posts: 226
Likes: 0
From: Newburgh NY
Default

From the service manual. Hope it helps.
----------------------
Disconnect the negative battery cable.

Relieve the fuel system pressure. Refer to the Fuel Pressure Relief Procedure .

Drain the fuel tanks. Refer to Fuel Tank Draining Procedure .

Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.

Remove the right rear tire and wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.

Remove the fuel tank shield mount nut (3).

Remove the fuel tank shield mount bolt (2).

Remove the fuel tank shield (1).

Remove the right muffler, for automatic transmission-equipped vehicles only. Refer to Muffler Replacement - Left or Muffler Replacement - Right in Engine Exhaust.

Disconnect the fuel sender electrical connector.

Mark or identify each fuel pipe in order to aid in installing the pipes in their original positions.

Disconnect the auxiliary fuel return rear pipe (1) that connects the jet pump to the left tank and the auxiliary fuel feed rear pipe (2) that connects the left tank to the jet pump at the fuel sender. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .

Cap the fuel pipes in order to prevent possible fuel system contamination.

Remove the right rear wheelhouse panel. Refer to Wheelhouse Panel Replacement in Body Rear End.

Remove the EVAP canister access cover.

Disconnect the FLVV hose (1) at the EVAP canister (2).

Disconnect the fuel pressure sensor electrical connector.

Disconnect the tank crossover hose (5).

Disconnect the EVAP pipe (2) quick connect fitting at the right fuel tank EVAP pipe (3).

Cap the EVAP pipe in order to prevent possible contamination.

Remove the fuel tank strap mount bolts (1, 2, 4)

Remove the fuel tank strap (3).

Remove the fuel tank.
Reply
Old Feb 12, 2007 | 02:13 AM
  #3  
c5runs's Avatar
c5runs
Thread Starter
Instructor
10 Year Member
 
Joined: Sep 2005
Posts: 205
Likes: 0
From: Bay Area CA
Default

i got everything disconnected, but i'm having a difficult time disconnecting the crossover tube. i can't see how it's connected so i'm not sure how to disconnect it. it seems that the only thing holding it in is the crossover tube, am i correct to assume this? any help would be great guys.

CorvetteTechInc: thank you for your post.
Reply
Old Feb 12, 2007 | 08:40 AM
  #4  
runamuk's Avatar
runamuk
Le Mans Master
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Jul 2002
Posts: 7,370
Likes: 8
From: Slave to the evil empire
Cruise-In V Veteran
St. Jude Donor '04
Default

Originally Posted by c5runs
i got everything disconnected, but i'm having a difficult time disconnecting the crossover tube. i can't see how it's connected so i'm not sure how to disconnect it. it seems that the only thing holding it in is the crossover tube, am i correct to assume this? any help would be great guys.

CorvetteTechInc: thank you for your post.
If you removed the shield then yes, the only thing now holding the tank in is the cross over tube.

Once the crossover tube is removed there is also a small evap tube above the crossover tube that connects the left and right tank (atleast there is on an FFS fuel system.
Reply

Get notified of new replies

To Removing gas tank





All times are GMT -4. The time now is 12:02 AM.

story-0
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-1
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-2
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-3
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE
story-4
10 Most Common Corvette Problems of the Last 20 Years!

Slideshow: 10 major Corvette problems from the last 20 years.

By Joe Kucinski | 2026-04-14 16:37:05


VIEW MORE
story-5
5 MOST and 5 LEAST Popular Corvette Model Years in History!

Slideshow: 5 most and least popular Corvette model years.

By Joe Kucinski | 2026-04-08 13:25:01


VIEW MORE
story-6
2027 Corvette Buyer's Guide: Everything You Need to Know!

Slideshow: 2027 Corvette buyer's guide

By Joe Kucinski | 2026-04-17 16:41:08


VIEW MORE
story-7
10 Things C8 Corvette Owners Hate (But Won't Tell You)

Slideshow: 10 things C8 Corvette owners hate, but won't tell you.

By Joe Kucinski | 2026-04-01 18:36:07


VIEW MORE
story-8
10 Best Corvettes Coming to Barrett-Jackson Palm Beach 2026!

Slideshow: Should you add one of these incredible Corvettes to your garage?

By Brett Foote | 2026-04-01 18:14:05


VIEW MORE
story-9
Every Corvette Grand Sport Explained! (C2, C4, C6, C7, & C8)

Slideshow: Every Corvette Grand Sport explained

By Joe Kucinski | 2026-03-26 07:13:44


VIEW MORE