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Low voltage output from alternator

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Old Aug 19, 2007 | 04:34 PM
  #21  
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you need to calculate pulley RPM's ..not engine RPM.....its not 1 to 1 ratio..............

Its not race provens "fault" ....even with the high output PTK alternator....the votage drops....I had the problem, NickYoskin does, Arnel does...........

Just make sure it is hooked up properly and drive it......We have all spent alot of time trying to figure out an alternative...

Its just the nature of the C5 and the small alternators we run....the Race proven unit is even smaller than the PTK unit...

Oh....Halltech was never able to get the voltage up either....and they spent alot of $$ trying to do so!

You need to get a PDF and get your alternator rpm up to where the alternator is making max output....it will be between 8000 and 16000 rpm....

Tom
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Old Aug 19, 2007 | 06:31 PM
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Originally Posted by candapifer
Voltage at alternator with engine off was 12.9
Voltage when engine running at idle was 11.4
Voltage at 2500 rpm was 11.9

Voltage when I first started the car and drove to Advance auto Parts was 13.4 on the DIC. It stayed there for about 5 minutes then dropped to 12.4/12.2. This could be due to the battery starting to lose charge after I started running it. It was down to 11.5/11.7 while drove another 5 minutes. This is where it is at 2500 rpm unless I put the AC on and it drops to 11.2 volts. I'm putting another charge on it and checking the alternator terminal again. I can't imagine why Race Proven would sell me an alternator that I told them was going on my daily driver which is basically stock and that the only mod was the twin turbo. I don't know of anyone driving around at 10,000 - 16,000 rpm's as Tom's earlier post alluded.

Would putting a larger pulley on the alternator make any improvement?
that's too low for any electrical system. Your system should never go below 12.0v at Idle. Usually the cause of such a voltage drop is excessive drain on your electrical system such as high powered audio equipment. I'd reccomend calling your local alternator shop ans seeing if they can't re-wire it.
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Old Aug 19, 2007 | 06:51 PM
  #23  
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Originally Posted by Tomulrich
you need to calculate pulley RPM's ..not engine RPM.....its not 1 to 1 ratio..............

Its not race provens "fault" ....even with the high output PTK alternator....the votage drops....I had the problem, NickYoskin does, Arnel does...........

Just make sure it is hooked up properly and drive it......We have all spent alot of time trying to figure out an alternative...

Its just the nature of the C5 and the small alternators we run....the Race proven unit is even smaller than the PTK unit...

Oh....Halltech was never able to get the voltage up either....and they spent alot of $$ trying to do so!

You need to get a PDF and get your alternator rpm up to where the alternator is making max output....it will be between 8000 and 16000 rpm....

Tom
Thanks Tom, my misunderstanding on the rpm's. Pardon me for being stupid, but what is a PDF?
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Old Aug 19, 2007 | 06:52 PM
  #24  
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Originally Posted by TheRadioFlyer
that's too low for any electrical system. Your system should never go below 12.0v at Idle. Usually the cause of such a voltage drop is excessive drain on your electrical system such as high powered audio equipment. I'd reccomend calling your local alternator shop ans seeing if they can't re-wire it.
This voltage was taken with all the accessories OFF.
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Old Aug 20, 2007 | 08:03 AM
  #25  
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myself and Nick Yoskin have both had rewired alternators.....the space is just too small for a larger frame unit..

Race Proven can send you a file that gives the output vs RPM....you need to shoot for max output based on the PDF file....PDF is a type of file

Tom
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Old Aug 20, 2007 | 06:08 PM
  #26  
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Originally Posted by Tomulrich
myself and Nick Yoskin have both had rewired alternators.....the space is just too small for a larger frame unit..

Race Proven can send you a file that gives the output vs RPM....you need to shoot for max output based on the PDF file....PDF is a type of file


Tom
Thanks Tom. Got in touch with Alex today and I'm sending a similar race alternator to a shop he spoke with in Florida to see if the regulator can be tweaked. I inquired about changing the pulley size to a 1/4 inch less diameter to increase the rpms and he is going to grind a new pulley and send it to me. This may be the answer to the voltage problem. Does anyone know the diameterof thestock crankshaft pulley?
This would be helpful.
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Old Aug 21, 2007 | 04:19 AM
  #27  
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ttt.
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Old May 8, 2008 | 12:41 AM
  #28  
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ttt
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Old May 17, 2008 | 01:45 AM
  #29  
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Originally Posted by TheRadioFlyer
on the whole "enough amperage thing" How many amps does a C5 require to operate?

Also why did some C5s come with the French 110 amp Valeo models and other got the mexican made 140 amp? Is there a difference in amperage requirements or was this simply seen as an upgrade through the years as having more power to play with?
Anyone able to answer this question? Also, how can you tell which one you have???

Padrino
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Old May 17, 2008 | 03:38 PM
  #30  
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Originally Posted by Padrino
Anyone able to answer this question? Also, how can you tell which one you have???

Padrino
From what I've heard, the A4 transmission cars were supposed to have the Mexican 140 amp because the transmission required more electrical power to run. The Valeo says "Valeo" on it somewhere.

As far as total power output My best guess is that both systemss allow you to have between 30-60 extra amperes to play with depending on varying conditions (i.e. headlights running etc)
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Old May 17, 2008 | 05:47 PM
  #31  
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Originally Posted by Tomulrich
also you talk to any of the PTK guys.....always low voltage....If the car runs fine and you have no problems ..dont worry about it.

Tom
This is not a true statement for all..just with the guys using the Haltech Raceproven..sorry Tom. Arnel AVB did show an average of like 13.6 on the track (it may have been a little higher or lower) but I think it went bad and Nick's raceproven took a crap too. I have a PTK kit using the Honda Civic DelSol Alt 135 amps. With the help of Bill Dearborn I was able to get enough information to wire it up correctly.

I see 14.6 vdc at the back post of the Alternator and 14.1-14.2 @ startup and 13.8-14.0 once both fans kick in (operating temps). I also have an amplifier driving a 10" sub and dvd nav player.

I got my Alt tested at a Auto Electic shop with a load tester and they told me it was fine and then how to tell with it on the car running. First measure the vdc at the back of the alternator when you start the car up with a multimeter. If you get 14.4-14.6vdc at the back post of the alternator...where the battery terminal hooks up...your alternator is working fine. The difference between the post (back of alt) and what you see on the DIC is the voltage drop across the harness. Even when I didn't have my alternator wired correctly the lowest I ever saw on the DIC (at night, AC, fans, stereo, lights on) was 12.0 vdc.

Haven't had the problem and have posted the wiring diagrams before on this forum.


Here is the PM discussion with Bill before I wired it up correctly.Private Message: Re: Alternator Wiring Connector
Recipients: Bill Dearborn

12-18-2007, 12:28 PM
Shinobi'sZ
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Member Since: Sep 2000
Location: Many places at once in Kalifornia Re: Alternator Wiring Connector

--------------------------------------------------------------------------------
Quote:
Originally Posted by Bill Dearborn
I went to the Service Manual and assembled the following info. It is for all 2000 and newer C5s. The description tells you what the wires are for and the schematic shows how they are attached.

Bill








Quote:
Originally Posted by Shinobi'sZ
Hi Bill,
Since you are the resident electrical guy I thought I would pose another gremlin question to you...as long as you don't mind.

I am trying to indentify the wires on my Alternator wiring harness. There is a big red wire that has a constant 12vdc non switched. Then a thin red wire that only comes on when switched...however it doesn't read the same vdc as the other...it is always about 2 vdc lower. Then there is a grey wire...I am trying to identify each wire and determine what it does for the Alternator.

I have been running a single wire to an aftermarket alternator..but I just run the wire from the fuse box 12vdc switched to the ALt. I was thinking if I could figure out what the wires are in the OEM harness that go to the OEM alternator..that I could just tap into them.

Thanks.


Just want to say thanks for all of your help. My Alternator now reads 14.1 almost all of the time on the DIC.

Also I replaced my SWPS and it resolved the 1287, 1288 code and Service Active Handling codes.


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Last edited by Shinobi'sZ; May 17, 2008 at 06:00 PM.
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Old Mar 15, 2017 | 01:24 AM
  #32  
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Originally Posted by Tomulrich
Bill
I think the twin turbo design wasnt thought through....the space where the alternator sits...upper passenger side....is space limited so the smallest alternator on the market was chosen.

I spoke to all the PTK guys...all complained of low voltage...yet none of us ever had a problem maintaining power to any accessory. This is real world testing....by multiple people......cant get better than that..

Also the ND model alternators are made for race teams that run high rpms....these things need to run at 10,000 rpm (based on pulley size) for one to get them to voltage /AMP output and for cooling purposes (this from the Race Proven builders....in Georgia and Germany).....they know alternators.....

Keep in mind we are not talking about a direct drivers side alternator replacement here is my setup....ND150 (160 amp output at 280 degrees and 16,000 rpm)...havent run the motor with this alternator...yet..





Tom

Tom

can you give me a call at 501-258-3704 about this alternator bracket.
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Old Mar 15, 2017 | 01:31 AM
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Originally Posted by Tanner Smith
can you give me a call at 501-258-3704 about this alternator bracket.

call you still buy these anywhere
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Old Mar 15, 2017 | 08:10 AM
  #34  
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Originally Posted by candapifer
Voltage at alternator with engine off was 12.9
Voltage when engine running at idle was 11.4
Voltage at 2500 rpm was 11.9

Voltage when I first started the car and drove to Advance auto Parts was 13.4 on the DIC. It stayed there for about 5 minutes then dropped to 12.4/12.2. This could be due to the battery starting to lose charge after I started running it. It was down to 11.5/11.7 while drove another 5 minutes. This is where it is at 2500 rpm unless I put the AC on and it drops to 11.2 volts. I'm putting another charge on it and checking the alternator terminal again. I can't imagine why Race Proven would sell me an alternator that I told them was going on my daily driver which is basically stock and that the only mod was the twin turbo. I don't know of anyone driving around at 10,000 - 16,000 rpm's as Tom's earlier post alluded.

Would putting a larger pulley on the alternator make any improvement?

Your alternator is NOT charging. Can you post up a schematic for the terminal lay out of that alternator?? Then I can give you guidane on what you chould have voltage wise on all the terminals.

Bil
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