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AC Blending Doors Do Not Work

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Old Jan 23, 2008 | 11:10 PM
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Default AC Blending Doors Do Not Work

I have a 2002 Z06 with the Digital control panel AC unit and if I have it set to anything other than 60 the air coming out is as hot as if I had it on 90. I have heard that the blending doors to control that is electronically controlled. I would greatly appreciate it if someone could explain to me how to fix this problem.
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Old Jan 24, 2008 | 12:04 AM
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There are several ways to reset the doors .

First try turning the key on , resetting codes in the DIC , turn the key off wait 10 seconds and start the car and check to see if the a/c blows cold .The car will throw codes if the doors are not in the right place .

If that dosnt work try pulling the a/c fuse under the passanger side floor board access panel , turn on the key , wait 30 seconds , turn off the key , wait 30 seconds , put the fuse back in and start the car and check a/c .

Try pulling the positive battery cable off the battery , wait 30 seconds and reconnect , start car and check a/c .

If none of that works , you probley have a bad digital controler unit .

Last edited by zoomz; Jan 24, 2008 at 12:07 AM.
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Old Jan 24, 2008 | 12:56 AM
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Originally Posted by zoomz
There are several ways to reset the doors .

First try turning the key on , resetting codes in the DIC , turn the key off wait 10 seconds and start the car and check to see if the a/c blows cold .The car will throw codes if the doors are not in the right place .

If that dosnt work try pulling the a/c fuse under the passanger side floor board access panel , turn on the key , wait 30 seconds , turn off the key , wait 30 seconds , put the fuse back in and start the car and check a/c .

Try pulling the positive battery cable off the battery , wait 30 seconds and reconnect , start car and check a/c .

If none of that works , you probley have a bad digital controler unit .
Thank you very much I will try those things tomorrow or possibly friday. On a side note the AC blows ICE cold as long as I have it set to 60 but as soon as I change it to 61 it starts to blow HOT!!! So hopefully that means the doors just need to be reset like you recommended. I hope anyway. Thanks again.
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Old Jan 24, 2008 | 06:19 PM
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This worked very well for me:

Turn the key to ON, enter the diagnostic routiene in the DIC and go to the HVAC page. Once there, turn the HVAC control module "OFF" using the OFF button on the control head

Clear all the HVAC DTCs in the DIC using the reset button.

Turn the HVAC system back on. You will hear the actuators cycle. If the actuators cycle and the codes pop back up, do the procedure again. You may need to do this a bunch of times. I had to do it six times and have NOT had a problem since. All the codes cleared and the unit works normal again.

BC

BC
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Old Jan 24, 2008 | 06:48 PM
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Originally Posted by Bill Curlee
This worked very well for me:

Turn the key to ON, enter the diagnostic routiene in the DIC and go to the HVAC page. Once there, turn the HVAC control module "OFF" using the OFF button on the control head

Clear all the HVAC DTCs in the DIC using the reset button.

Turn the HVAC system back on. You will hear the actuators cycle. If the actuators cycle and the codes pop back up, do the procedure again. You may need to do this a bunch of times. I had to do it six times and have NOT had a problem since. All the codes cleared and the unit works normal again.

BC

BC
I was waiting on your reply Bill. lol Thank you sir I will try the above mentioned things to hopefully get it fixed. Thanks again.
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Old Jan 24, 2008 | 07:13 PM
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Originally Posted by Bill Curlee
This worked very well for me:

Turn the key to ON, enter the diagnostic routiene in the DIC and go to the HVAC page. Once there, turn the HVAC control module "OFF" using the OFF button on the control head

Clear all the HVAC DTCs in the DIC using the reset button.

Turn the HVAC system back on. You will hear the actuators cycle. If the actuators cycle and the codes pop back up, do the procedure again. You may need to do this a bunch of times. I had to do it six times and have NOT had a problem since. All the codes cleared and the unit works normal again.

BC

BC
I just did what you suggested and I did not have any HVAC codes but when I pressed the reset button I could hear it moving the actuator inside so I did that a couple of times. Now when I leave in a little bit I will see but it kinda seemed to be doing the samething where if the control panel says 60 it is cold but sounds like the actuator closes completely if I change it to 61 or anything else. But I will see and report back thanks.
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Old Jan 24, 2008 | 07:14 PM
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Is it the same thing if the heater is on 90 and the passenger side blows freezing cold?
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Old Jan 24, 2008 | 08:04 PM
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Originally Posted by Higgs Boson
Is it the same thing if the heater is on 90 and the passenger side blows freezing cold?

No the passenger side stays consistent with the driver side. From 61-90 it is the same HOT!!!. But 60 it blows ICE Cold like it should. I have not started it and tried it since I reset the codes a few times and hopefully that fixed it but we will see.
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Old Jan 24, 2008 | 11:13 PM
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Originally Posted by adam205348
No the passenger side stays consistent with the driver side. From 61-90 it is the same HOT!!!. But 60 it blows ICE Cold like it should. I have not started it and tried it since I reset the codes a few times and hopefully that fixed it but we will see.
I was trying to say that MY problem is the passenger side always blowing cold with the heater on....
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Old Jan 25, 2008 | 12:31 AM
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Originally Posted by Higgs Boson
I was trying to say that MY problem is the passenger side always blowing cold with the heater on....
Oh sorry misunderstood. My problem still persists. I cleared the codes a few times and then went home from work and tried the system and it blows hot from 61-90 but as soon as I turn it to 60 I can hear something moving and it blows cold. I will try to clear the codes a few more times even though it didnt have any codes and I will try the other suggestions if that doesnt work.
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Old Jan 25, 2008 | 12:39 AM
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Originally Posted by Bill Curlee
This worked very well for me:

Turn the key to ON, enter the diagnostic routine in the DIC and go to the HVAC page. Once there, turn the HVAC control module "OFF" using the OFF button on the control head

Clear all the HVAC DTCs in the DIC using the reset button.

Turn the HVAC system back on. You will hear the actuators cycle. If the actuators cycle and the codes pop back up, do the procedure again. You may need to do this a bunch of times. I had to do it six times and have NOT had a problem since. All the codes cleared and the unit works normal again.

BC

BC
Bill,

You can also press and hold the reset button while in the 99-HVAC screen of the Diags...

Hey? How much snow have you got?
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Old Jan 28, 2008 | 12:43 PM
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I have tried all of the steps to get the blending doors to work and nothing has worked so far. What is that might need to be replaced to get them to work now?
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Old Jan 28, 2008 | 05:22 PM
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Adam

Ive thinking about your issue. This issue is most likely related to one of the following conditions:

Your HVAC control head is defective. Most likely due to a poor solder joint (very common problem.) If I were you,, I would open it up and examine the circuit boards and look for poorly soldered components and circuits. Either that or buy a rebuilt one or a new one.

The effected controller has a bad feed back potentiometer or the signal isn't getting to the controller. You would need a meter to read the driver voltage and the feed back voltage. Heres a picture of the controller and the guts:







Bill


Originally Posted by adam205348
I have tried all of the steps to get the blending doors to work and nothing has worked so far. What is that might need to be replaced to get them to work now?
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Old Jan 28, 2008 | 07:38 PM
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What about the small vac line on the back of the intake manifold?
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Old Jan 28, 2008 | 10:52 PM
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Originally Posted by see5
What about the small vac line on the back of the intake manifold?
The HVAC Vacuum system is used for the vent doors which control Bi-level, upper, lower vents and the recirc and fresh air damper. It does not control temp.

If you loose vacuum you will loose the ability to change damper doors circulation doors.

BC
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Old Jan 29, 2008 | 01:37 AM
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Originally Posted by Higgs Boson
I was trying to say that MY problem is the passenger side always blowing cold with the heater on....
More then likely your passenger actuator is messed up, re-indexing it MIGHT fix it BUT they are such a PITA to get at I would recommend replacing it with a new unit.
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Old Jan 29, 2008 | 01:40 AM
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Originally Posted by Bill Curlee
Adam

Ive thinking about your issue. This issue is most likely related to one of the following conditions:

Your HVAC control head is defective. Most likely due to a poor solder joint (very common problem.) If I were you,, I would open it up and examine the circuit boards and look for poorly soldered components and circuits. Either that or buy a rebuilt one or a new one.

The effected controller has a bad feed back potentiometer or the signal isn't getting to the controller. You would need a meter to read the driver voltage and the feed back voltage. Heres a picture of the controller and the guts:


Bill
Bill is it possible that his internal cabin Temp sensor could somehow be breaking down and sending the wrong signal to the head unit until the 60 degree mark?

FYI Adam if need be there is a really good repair service on Fleabay that alot of owners have used to get thier HVAC unit fixed.

Last edited by tstar; Feb 1, 2008 at 01:07 AM.
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Old Jan 29, 2008 | 12:19 PM
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Following along here as I have a '98 with a dual zone hvac problem. Late summer I noticed a problem with cooling. D/Side vents about 15 degrees warmer than pass side. No codes in DIC, hvac or other. Did the acuator reset in the manual, which was pull fuse in pass footwell. Also tried reset by pulling battery leads. No help.

Now when using the heating mode, I notice that set at 60 degrees no heat coming out of vents. At 61 degrees full heat comes out of vents.

Sounds sort of similar to O/P's problem.
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Old Jan 29, 2008 | 06:30 PM
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Originally Posted by DRR
Following along here as I have a '98 with a dual zone hvac problem. Late summer I noticed a problem with cooling. D/Side vents about 15 degrees warmer than pass side. No codes in DIC, hvac or other. Did the acuator reset in the manual, which was pull fuse in pass footwell. Also tried reset by pulling battery leads. No help.

Now when using the heating mode, I notice that set at 60 degrees no heat coming out of vents. At 61 degrees full heat comes out of vents.

Sounds sort of similar to O/P's problem.
Yeah that last part is exactly what is happening to mine so I will try Bill's answer and when I get a chance check out the control unit and try to see if I can fix it and if not or if I make it worse then I will just buy another one and hope that does fix it. Thanks guys I will let you know how it turns out.
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Old Jan 29, 2008 | 08:01 PM
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sorry to highjack, but i've posted about my hvac problem and haven't gotten any responses there.

my problem is that the heater doesn't blow hot at all. the system blows through whatever vents are turned on, heat-def-bi level etc., but only blows cool air no matter what i have temp set at. a/c works great....
dual climate system also.
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