Rear end leak
Last edited by RRR Racing; Mar 18, 2008 at 03:41 PM.
"Leaky butt
The differential can leak from the side covers. The problem has to do with the design. The lip on the casing is not wide enough to create a proper seal with the cover. Resealing the covers can be successful, but many dealers do not use the correct sealant."
http://www.cajundude.com/outputshaftseal.htm
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Hi RRR -
You have to remove the diff of course - that means lowering the suspension cradle.
If you read cajundude's seal write-up, you essentially do that same disassembly process on both sides, and then detach the brake lines and electric harness from the cradle, remove the two 13mm bolts that hold the differential to the cradle, and then you are 4 21mm nuts away from the cradle lowering down and away from the car - shocks, rotors, halfshafts and all.
Sounds like a ton of work - in reality it is easy and takes a couple of hours if you go slow and take your time.
The diff is bolted to the trans with several 13mm bolts.
Then you will be at the source of the leak - the trans output shaft inserts into the diff , and there is an open "window" on the front side of the diff.
On the diff swap I did a couple of weeks ago, we used silicone sealant around the mating surfaces on re-assembly.
This job is not a big deal, and still not something that I would queer the deal over if I really liked the car.
best regards-
mqqn
1) He was too lazy to get it fixed, and tried to seal it up.
2) He was trying to mask the problem, and unload the car
3) The rear end has been removed at one time, and someone rtv'd the surface (which it's not suppose to be).
Based on the way it sounds like your leaning, I'm sure this caution falls on deaf ears blinded by the prospects of buying your first C5. Just remember, there are plenty more out there in better shape for the same money, and have been well maintained. You just have to be patient.
Also a grey color in the fluid indicates metal and that can not be good news. I would move on.





I am not sure you are getting clear info here.....
First - the seal between the diff and the trans on a C5 corvette with a manual trans does not have o rings - and it does use sealant.
Here is a picture of that area from another site -

You can see that there is a large hole that I described above - if you do not seal the mating surface there will be a nice leak there.
A4's use a "seal plate" and do not require the sealant.
So - yea, if the diff is cracked or broken, you might be looking for a diff - which by the way can be found for $600-$700 for a nice used one.
Also - speaking to the 01 oil use issue - that is totally overblown and very few cars actually had the problem to the extent that GM replaced the rings etc -- some DID, but very few had a problem - and many that did have the problem were fixed by GM.
The trans fluid will get discolored by the carbon synchro's in the later tremec transmissions - not necessarily a sign of a worn out trans.
When I changed mine out for the first time after 36k miles it looked black and cruddy. My trans works fine still after many trips down the drag strip and 54k+ miles.
best regards-
mqqn















