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I'm installing my ASP pulley but I don't know how far to go with the installation tool so that is seats correctly at the correct spot on the crank. Should the crank snout and pulley be flush with each other? As it sits now the pulley is sticking out between 1/8" to 1/4" pictured below. So should I just use the old stock bolt and torque it to 240 ft lbs. or can I keep going with the installation tool and when do I stop? I know if I use the old bolt method I run the risk of it breaking inside the crank and I don't want that to happen. So what do you guys suggest?
Should I be ok doing the 240 ft lbs method since most of the bolt would be inside the crank, so it's less stress on the threads or is there still a risk? I'm pinning the crank also so would I use the old bolt, torque to 240, break old bolt loose and remove, drill for pin, then torque my new bolt to 37 plus 140 degrees? Sorry for all the questions, just don't want to mess anything up.
I'm pinning the crank also so would I use the old bolt, torque to 240, break old bolt loose and remove, drill for pin, then torque my new bolt to 37 plus 140 degrees? Sorry for all the questions, just don't want to mess anything up.
Thanks,
Manny
That's exactly how I did it when I did my vortech install.
The numbers shown in the manual (link above) are based on the stock hub. When I installed my ATI, I used the difference in hub length to establish new values for the distance that the crank sits down in the hub. Bottom line is that you may not be able to achieve the numbers in the diagram. Maybe if you post or contact the vendor that sold you the ASP, they can measure hub length so you can figure out if it is bottomed out. It should be but that will verify. Once bottomed, the rest of your method is correct.
The numbers shown in the manual (link above) are based on the stock hub. When I installed my ATI, I used the difference in hub length to establish new values for the distance that the crank sits down in the hub. Bottom line is that you may not be able to achieve the numbers in the diagram. Maybe if you post or contact the vendor that sold you the ASP, they can measure hub length so you can figure out if it is bottomed out. It should be but that will verify. Once bottomed, the rest of your method is correct.
So the pulley should be bottomed out before he pins the crank and torques the bolt to 37ft lbs? So he should get the pulley on as far as he can with the pulley install tool purchased from the guy at ls1tech.com? I ask because I'm helping him out with the install.
1. Get hub length of ASP (from vendor or someone who has one and can measure, i.e., don't remove to measure) and stock to figure out difference and what the measured value should be.
2. Measure to ensure you have it correctly bottomed.
3. Install old bolt, torque accordingly to 240
4. Pin the crank (I assume you are end on pinning, not the ATI kit)
5. Install new bolt and follow tightening sequence of 37 lb-ft and prescribed rotation
I would do #1 because I don't know where the hub is without seeing it, and if it hung up for some reason and you install the old bolt and torque, without adequate thread engagement you could damage the crank threads.
When I did mine I didn't want to risk the old bolt so I went to this place that sold all kinds of strong bolts, it was this bolt warehouse anyway I bought a couple of different length bolt to make sure it wasn't to long or short and worked it on.
Pulley position has to be correct to acheive proper belt alignment. I used the manual method on a few of these and the belts always aligned correctly. Use the manual method, including the hub to crank measurement and it will align properly.
that would violate tech data in the GM shop manual, the book states "use old bolt to seat pulley", then replace w/ new
BUY the book
I don't care what the book says. The factory bolt is TTY (Torque To Yield) read as ONE TIME USE ONLY. If you use the old bolt, you run the risk of snapping it off in the crank. GM makes a balencer installation tool that you can easily replicate for under $30. Snap that bolt off in the crank, and you are in a WORLD of Hurt I made my installation tool for $27 from the McMaster Carr catalog.
I don't care what the book says. The factory bolt is TTY (Torque To Yield) read as ONE TIME USE ONLY. If you use the old bolt, you run the risk of snapping it off in the crank. GM makes a balencer installation tool that you can easily replicate for under $30. Snap that bolt off in the crank, and you are in a WORLD of Hurt I made my installation tool for $27 from the McMaster Carr catalog.
I think you and Steve are talking about two different things here Len. You are correct that you do not want to reuse the factory bolt for the final installation; however, it is permissible to seat the balancer with the factory(old) bolt after it has been pressed on using an installation tool. Then a new bolt must be used for the final assembly.
So many ways to do it!!!!! Can't I just use my installation tool to push the pulley on all the way as far as I can and then torque the new bolt down to 37ft lbs plus 140 degrees? Correct me if I'm wrong but the 240 ft lbs thing for the old bolt is to seat the pulley properly, 37 ft lbs is to preload the new bolt, and then the additional 140 degrees is to stretch the bolt into place correct? Anyone have a picture of your asp pulley fully seated?
How do you figure? Everyone that has responded has given you sound advice, accurate service manual info, and a little extra to make sure that it goes perfect. Nothing confusing....nothing cryptic.
I'm having an alignment problem with my ASP underdrive & the A/C. I suspect I did not seat the pulley properly & did not do the measurement vettenuts pointed before installation.
If you can from the under side lay a straight edge against the under-drive pulley ribs to the A/C pulley, if you can see a misalignment....well.
I will have to disassemble the front of my car to find the problem, the steering rack blah blah not very happy.