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Help I'm stuck, crank pulley!!!!

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Old Jan 29, 2009 | 07:39 PM
  #21  
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I carefully measured my ASP before installing; and it bottomed out 0.015from the end of the crank; similar to your photo, and within spec.
It's crank interface length was exactly the same as the stocker.
So, you probably have it down properly.
It took a lot of torque to bottom it out, probably every bit of the 240 that is recommended, but when it hit bottom it was pretty obvious.
So, be sure you have plenty of threads engaged in the crank (10) and then lean on it one more time. Then measure the depth, and install the new bolt per the procedure.

I believe that most of the issues with installing dampers are due to trying to pull the damper on with the stock bolt, and stripping the crank threads before enough threads are engaged; not pulling the damper all the way on before installing the final bolt, or re-using the old bolt.

DG


DG
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Old Jan 29, 2009 | 07:44 PM
  #22  
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Oops, decimel places got me again; my ASP was recessed 150 thousands, not 15.
DG
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Old Jan 30, 2009 | 12:15 AM
  #23  
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Hey guys,

I know he hasn't responded yet, but he got the pulley on and pinned it without any problems.

He used the installation tool to get it on, then used the old bolt and torqued it to 240ft lbs, then installed the new GM bolt torquing it to 37ft lbs + 140 degrees.

Mike G.
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Old Jun 1, 2009 | 09:54 PM
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We used the old GM bolt to install, a new bolt and proper torque procedure - did not "hammer" or "tap" the ASP balancer in any way-shape-or-form and it still failed on my car.
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Old Jun 1, 2009 | 10:05 PM
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Originally Posted by Bvette2000
We used the old GM bolt to install, a new bolt and proper torque procedure - did not "hammer" or "tap" the ASP balancer in any way-shape-or-form and it still failed on my car.
Did the bolt, balancer or both fail?
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Old Jun 1, 2009 | 10:10 PM
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Originally Posted by Bvette2000
We used the old GM bolt to install, a new bolt and proper torque procedure - did not "hammer" or "tap" the ASP balancer in any way-shape-or-form and it still failed on my car.
There is a special toll sold on LS1tech.com for like $50 bucks that works great.
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Old Jun 1, 2009 | 10:15 PM
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Yes what failed?
Did you have the balancer recessed to much on the crank snout?
Were any threads messed up when you used the old bolt?
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Old Jun 1, 2009 | 11:14 PM
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I will tell you that if you heat the damper hub up to about 140-150 degrees with an electric heat gun or a propane torch, it installs and removes SOOOOOOOOOO much easier!

I made my own install tool for ZERO dollars! Used the old bolt, hacked off the head and welded it to some SAE all thread!





The strap wrench makes the removal/ install process a ONE MAN job!

If you heat the hub, you will NEVER, come close to the limits of the used bolt during installation!

Bill
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Old Jun 2, 2009 | 09:32 AM
  #29  
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Originally Posted by Eric D
Did the bolt, balancer or both fail?
Balancer failed - developed a wobble and started slowly chewing up belts. Hard to see at first but got progressively worse. Belts would last a while then would develop a slight "chirp."
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Old Jun 2, 2009 | 09:55 AM
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Originally Posted by Bvette2000
Balancer failed - developed a wobble and started slowly chewing up belts. Hard to see at first but got progressively worse. Belts would last a while then would develop a slight "chirp."
What balancer did you use ?

You have any pictures of the crank snout ? Sounds to me like your crank snout might be tore up.
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Old Jun 2, 2009 | 10:03 AM
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I have an ASP pulley on and I'm going back to the stocker - haven't made the switch yet. I'm waiting for the GM balancer to be sent up from U.S.

I'm not making huge power like some of the guys here on CF, so the stocker should be fine, (400 rwhp only).
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Old Jul 7, 2009 | 12:03 PM
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Originally Posted by ajg1915
What balancer did you use ?

You have any pictures of the crank snout ? Sounds to me like your crank snout might be tore up.
UPDATE: Crank snout was in excellent shape, no issues with it. I wasn't able to get a GM harmonic balancer anywhere, (tried GM Parts House, GM Parts Direct, Trade Motion and GM Canada). Delivery date was unknown and the backorder wasn't an option. I purchased a Powerbond with a stock configuration and will see how this performs now.
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Old Jul 7, 2009 | 12:10 PM
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Originally Posted by Bvette2000
UPDATE: Crank snout was in excellent shape, no issues with it. I wasn't able to get a GM harmonic balancer anywhere, (tried GM Parts House, GM Parts Direct, Trade Motion and GM Canada). Delivery date was unknown and the backorder wasn't an option. I purchased a Powerbond with a stock configuration and will see how this performs now.
Pin the crank while you're there.
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Old Jul 7, 2009 | 02:42 PM
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Pin the crank while your there!!!!
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Old Jul 7, 2009 | 03:36 PM
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Bill,
That strap wrench will hold the pulley from turning even at 200+ lbft of torque?

Can you use a impact wrench to remove the old bolt?

To the OP, glad you got it on the right way. This forum is a great resource.
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Old Jul 7, 2009 | 08:56 PM
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That strap wrench will hold a LOT more than 200 ft/lbs!! I had NO problem applying 240 FT/LBs with it!

You can use a impact wrench but, I have had better results with a big breaker bar.

BC
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Old Jul 8, 2009 | 12:30 AM
  #37  
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Here is a little trick I learned many , many years ago. If you want to expand the ID of a hub/bearing etc. place it on a 100 watt light bulb for a couple minutes. Pinion bearings fall on the the shaft. Be careful not to over heat. Later! Frank
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Old Jul 8, 2009 | 01:15 AM
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Originally Posted by fnsblum
Here is a little trick I learned many , many years ago. If you want to expand the ID of a hub/bearing etc. place it on a 100 watt light bulb for a couple minutes. Pinion bearings fall on the the shaft. Be careful not to over heat. Later! Frank
Frank

Ive done a bunch of damper installs on C5s. A 100 watt bulb in the case of the damper to crank snout fit,,, just wont work effectively!

You need a little more BTUs. Like a TORCH or a Paint Stripper heat gun! Ive used both and they both work FINE. The stripper gun just takes a little longer. Heat the hub up quickly, position it on the snout and then press it on with the tool. It will slide smoothly and easily but there will still be some force thats needed to get it down the snout and seated!

If you heat the damper HUB up to approx 140-150 degrees, it will go much easier (it will NOT just drop on ) Heating it to 140-150 deg will not hurt the damper or the rubber dampening material inside the damper. Your engine gets a LOT hotter than that during daily driving.

BC
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