C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Headlight Motor Case

Thread Tools
 
Search this Thread
 
Old Feb 19, 2010 | 11:14 AM
  #1  
Dave64's Avatar
Dave64
Thread Starter
Drifting
All Eyes On Me
Photogenic
Photoriffic
 
Joined: Jul 2005
Posts: 1,754
Likes: 710
From: Avondale Arizona
2024 Corvette of the Year Finalist - Modified
2023 C2 of the Year Winner - Modified
2022 C2 of the Year Finalist - Unmodified
2021 C8 of the Year Finalist - Unmodified
2019 C2 of Year Finalist (appearance mods)
St. Jude Donor '19-'20-'21
Default Headlight Motor Case

OK, so I replaced the nylon gears in both headlight motors and they worked great for about a month. It was then that I found the epoxy didn't hold the case together. I re-epoxied them and they held for another month, or so before separating. I now have the cases held together with nylon tie straps. I've thought of using JBWeld, but have not done that yet, as I suppose I'll not have any better luck. It seems the case halves are too smooth for bonding agents to hold adequately. I'm now thinking of cutting a couple straps from aluminum, bending them around the two cases, then epoxying them. This won't look pretty.

Has anyone else experienced this very frustrating situation? If so, please let me know how you conquered it.

Thanks,

Dave
Reply
Old Feb 19, 2010 | 02:17 PM
  #2  
99vetteran's Avatar
99vetteran
Melting Slicks
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Oct 2009
Posts: 2,560
Likes: 485
From: Moberly, Mo
Default

You must have an early 2000's, my case had 3 bolts with a gasket. I just ordered brass gears for mine. I think the 2000 and up had plastic cases, next time I'm just going to do the headlight conversion.
Reply
Old Feb 19, 2010 | 03:35 PM
  #3  
Dave64's Avatar
Dave64
Thread Starter
Drifting
All Eyes On Me
Photogenic
Photoriffic
 
Joined: Jul 2005
Posts: 1,754
Likes: 710
From: Avondale Arizona
2024 Corvette of the Year Finalist - Modified
2023 C2 of the Year Winner - Modified
2022 C2 of the Year Finalist - Unmodified
2021 C8 of the Year Finalist - Unmodified
2019 C2 of Year Finalist (appearance mods)
St. Jude Donor '19-'20-'21
Default

Mine's an '02 with plastic, non-bondable, cases...

Dave
Reply
Old Feb 19, 2010 | 04:53 PM
  #4  
ICULUKN-C5's Avatar
ICULUKN-C5
Le Mans Master
20 Year Member
 
Joined: Aug 2001
Posts: 7,064
Likes: 18
From: Arizona
Default

The new kits should come with a 'T' brace. That will hold the 2 halves together.
Reply
Old Feb 19, 2010 | 06:01 PM
  #5  
99vetteran's Avatar
99vetteran
Melting Slicks
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Oct 2009
Posts: 2,560
Likes: 485
From: Moberly, Mo
Default

I did see the brace on one of the kits I looked at for the 2000's and up. Mine will be back together Monday when my gear comes in. Good luck with yours.
Reply

Get notified of new replies

To Headlight Motor Case





All times are GMT -4. The time now is 03:05 PM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE