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Old Apr 11, 2010 | 11:49 AM
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Default building a catch can

I am building a catch can out of aluminum. The dimensions will be a square 2 1/2 X 4" tall. Does this sound big enough? What should the capacity be for a catch can? Any info from the gurus would be very appreciated.
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Old Apr 11, 2010 | 12:24 PM
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Originally Posted by Bullet Proof
I am building a catch can out of aluminum. The dimensions will be a square 2 1/2 X 4" tall. Does this sound big enough? What should the capacity be for a catch can? Any info from the gurus would be very appreciated.
First off, you do know there are many vendors that sell catch cans....and they are not that expensive, right? The dimensions you posted are small. I guess if you want to reinvent the wheel (or tube in this case), you could just calculate the volume from a aftermarket catch can.........and go from there.
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Old Apr 11, 2010 | 12:57 PM
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1 quart would be good, the inside should have machining done to it as well to trap the oil.

We were going to have Wilson build catch cans for us, might still but to be honest there are a million of them out there.

Knowing how it all worksd is 88% of the battle to keeping the oil out of the intake. A lot of the times it's reversion of the clean air in at hi rpms. An easy fix by re-routing the hose.
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Old Apr 11, 2010 | 03:38 PM
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I plan on building an integrated coalescing filter with baffling. From what I understand there is not one on the market available?
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Old Apr 12, 2010 | 02:00 AM
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I've built my own and it works very well. I discovered that the aftermarket dual ones I had on there actually were letting oil by (they weren't catching much). Mine has a very simple baffle inside and it works. A 20 min session on a road course picks up about 1/4 qt. or more of oil. If you search my username on this forum you can find all my posts about it.
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Old Apr 12, 2010 | 02:25 AM
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Default oil catch can............

I use a CCA/ Mike Norris catch can (2.5"x 10.0" and holds 10oz, my guess) that I modify by adding a Binks 86-617 coalescing filterhttp://www.norriswiener.com/pdf/clean-air-elements.pdf to the inside of the can. Of course I don't mount it anywhere near the engine ( heat source) but down low with a bracket off the radiator support.

Last edited by dieseldave56; Apr 12, 2010 at 02:30 AM.
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Old Apr 12, 2010 | 02:07 PM
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Originally Posted by dieseldave56
I use a CCA/ Mike Norris catch can (2.5"x 10.0" and holds 10oz, my guess) that I modify by adding a Binks 86-617 coalescing filterhttp://www.norriswiener.com/pdf/clean-air-elements.pdf to the inside of the can. Of course I don't mount it anywhere near the engine ( heat source) but down low with a bracket off the radiator support.
Great but where did you buy the filter element, I googled it and cannot find anyone that has that number.
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Old Apr 12, 2010 | 03:38 PM
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Originally Posted by Bullet Proof
I plan on building an integrated coalescing filter with baffling. From what I understand there is not one on the market available?
I've performed quite a few instrumented tests on various types of filter elements, including coalescing filters. Keep in mind that coalescing filters are almost always composed of tightly-wound glass fiber. The potential issue with this type of filter is that it clogs fairly easily. As the filter clogs, vacuum pressure and flow from the blowby source decreases. At some point, crankcase (positive) pressure can increase to a point where gaskets may leak.

Particulate filters are generally much more forgiving and can last many thousands of miles without causing a significant weakening of vacuum pressure.

Brillo pad type filters, whether they be stainless steel or non-metallic are certainly better than not having any filter. Unfortunately, their strand diameter is too large to trap micron and sub-microd size oil droplets.

As far as reservoir size, the average Corvette owner who drives primarily on the street would rarely need anything over 4 ounces, especially with typical designs. Having 12 ounces of oil sloshing around is bound to result in some of that oil reentering the the flow path, anyway.

For more info and a comparison of existing catch can types, see this white paper:

http://www.conceptualpolymer.com/PCV...oval%20102.pdf
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Old Apr 13, 2010 | 12:56 AM
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thanks guys for all the info. I have come across a coalesing filter (oil) that is used in my line of work that the maufacturer says it can be washed out with gasoline to clear clogs. Not trying to reinvent the wheel ,just tring to make one for personal use that is better than what is currently available. I plan on using it on my 01 chevy truck that likes to drink oil when puling a load.
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Old Apr 13, 2010 | 06:23 AM
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Default Binks coalescing filter element.......

Originally Posted by corvettebob1
Great but where did you buy the filter element, I googled it and cannot find anyone that has that number.
Sorry ,I thought that I had put the Binks link into my post. http://www.norriswiener.com/pdf/clean-air-elements.pdf

This Binks element 86-617 is 1.5 inches in diameter (1.25 ID)and 6.0 long. It is produced from a fibrous gauze material and not the densely wound elements that are available. I also use fiberglass particulate element that comes with the CCA can.

I have a two can (one particluate and one coalescing) system on my 2000 FRC but have this newer design on the 2001 Z06. I have never had to change a coalescing filter on any of my many vehicles, but then again my engines don't put out much oil contanimated vapor.
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Old Apr 13, 2010 | 10:07 AM
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Dave,

You might want to periodically measure vacuum pressure at idle in between the filters and your PCV valve. According to the SAE articles I've read, lack of sufficient vacuum pressure due to clogged filters will cause gaskets to leak, due to an increase in crankcase pressure.
I'd like to someday install a digital vacuum gauge to monitor pressure drop. Fortunately, the particulate filter I use takes quite a while to load up and restrict flow.

Dave
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Old Apr 13, 2010 | 10:16 AM
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Originally Posted by dieseldave56
Sorry ,I thought that I had put the Binks link into my post. http://www.norriswiener.com/pdf/clean-air-elements.pdf

This Binks element 86-617 is 1.5 inches in diameter (1.25 ID)and 6.0 long. It is produced from a fibrous gauze material and not the densely wound elements that are available. I also use fiberglass particulate element that comes with the CCA can.

I have a two can (one particluate and one coalescing) system on my 2000 FRC but have this newer design on the 2001 Z06. I have never had to change a coalescing filter on any of my many vehicles, but then again my engines don't put out much oil contanimated vapor.
You did post the same link but it dosen't work I was able to get to the page 1 time but all it does is show the pic's and part numbers with nothing else.
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Old Apr 14, 2010 | 03:59 AM
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Default No problems

Originally Posted by Dave68
Dave,

You might want to periodically measure vacuum pressure at idle in between the filters and your PCV valve. According to the SAE articles I've read, lack of sufficient vacuum pressure due to clogged filters will cause gaskets to leak, due to an increase in crankcase pressure.
I'd like to someday install a digital vacuum gauge to monitor pressure drop. Fortunately, the particulate filter I use takes quite a while to load up and restrict flow.

Dave
Thanks Dave for the heads up but back pressure isn't an issue. Back pressure was a consideration during design. I have .500 ID fittings and hoses from the PCV to the return port( as compared to the .312-.375 ID that is OEM/ aftermarket). You are correct in that if the crankcase vent is closed or flow is restricted then that crankcase pressure will find a way out. Dipstick in the first obvious place that the crankcase pressure will vent. Been there, done that.

Corvettebob1 the link for Binks filters shows the pictures of the filters , their size, and part number . What else do you want? I've listed the part number 86-617 of the coalescing filter that I use. Cost was about $13.

Last edited by dieseldave56; Apr 14, 2010 at 04:06 AM.
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Old Apr 14, 2010 | 12:39 PM
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Corvettebob1 the link for Binks filters shows the pictures of the filters , their size, and part number . What else do you want? I've listed the part number 86-617 of the coalescing filter that I use. Cost was about $13.

Where can I buy it? Your link only shows info but has no area to purchase the filter.
When I google the Binks filter with or without the P/N it leads me back to the same site.
When I go to other Binks suppliers sites and type in the P/N it comes back as not found.
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Old Apr 14, 2010 | 01:25 PM
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Originally Posted by dieseldave56

Corvettebob1 the link for Binks filters shows the pictures of the filters , their size, and part number . What else do you want? I've listed the part number 86-617 of the coalescing filter that I use. Cost was about $13.
Why don't you order the filter, and have it shipped to corvettebob1?
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Old Apr 14, 2010 | 02:28 PM
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I believe you can buy the binks filter at any auto paint supply
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Old Apr 15, 2010 | 05:38 AM
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Default automotive paint store

Originally Posted by corvettebob1
Corvettebob1 the link for Binks filters shows the pictures of the filters , their size, and part number . What else do you want? I've listed the part number 86-617 of the coalescing filter that I use. Cost was about $13.

Where can I buy it? Your link only shows info but has no area to purchase the filter.
When I google the Binks filter with or without the P/N it leads me back to the same site.
When I go to other Binks suppliers sites and type in the P/N it comes back as not found.
Use the phone book and call any automotive paint store . Binks is a world leader in spray application equipment and has been in buisness since 1887. Somebody on the other end of the phone will know what you're asking for.
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