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Looking for the Math on headers

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Old Sep 6, 2010 | 11:03 PM
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Default Looking for the Math on headers

I understand the concept of how headers are superior to traditional cast iron manifolds, but i'm looking for the math behind them, particularly how primary length and diamater affect various parts of the torque curve.

Any reccomended reading?

in case you're wondering, I'm considering moving from my frankenstein setup to a LG/Borla setup.
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Old Sep 6, 2010 | 11:07 PM
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Originally Posted by theradioflyer
I understand the concept of how headers are superior to traditional cast iron manifolds, but i'm looking for the math behind them, particularly how primary length and diamater affect various parts of the torque curve.

Any reccomended reading?

in case you're wondering, I'm considering moving from my frankenstein setup to a LG/Borla setup.
No offense, but have you tried doing a google search. There are tons of articles about headers. Here's one of many...:

http://www.superchevy.com/technical/...der/index.html
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Old Sep 6, 2010 | 11:27 PM
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Why the need for pseudo science, when you can just choose from one of the top brands that're constantly talked about here. Go with LG Pros, NOT Superpros, which are also sold at Wally World, or so I've heard. Those guys @ LG have been very good to me regarding service, as well as quality.
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Old Sep 6, 2010 | 11:50 PM
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Originally Posted by lucky131969
No offense, but have you tried doing a google search. There are tons of articles about headers. Here's one of many...:

http://www.superchevy.com/technical/...der/index.html
Most articles (like this one) explain the basic concept with a few numbers. focusing on primary length and assuming there are equal length primaries, there should be a "sweet spot" in the RPM band that can be calculated based on pulse harmonics
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Old Sep 7, 2010 | 12:00 AM
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Originally Posted by theradioflyer
I understand the concept of how headers are superior to traditional cast iron manifolds, but i'm looking for the math behind them, particularly how primary length and diamater affect various parts of the torque curve.

Any reccomended reading?

in case you're wondering, I'm considering moving from my frankenstein setup to a LG/Borla setup.
Just so you know, the LG pro's made by Borla are no longer for sale by LG (discontinued) and now only sells the streets or super pro's, which are made......overseas

Last edited by Domin8r; Sep 7, 2010 at 12:05 AM.
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Old Sep 7, 2010 | 05:18 AM
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Generally primary lengths are governed by the application, longer primaries for low end and shorter (mid lengths) for high end power. To truely get a set of Headers for YOUR car as every engine is different and they need to be custom built with a specific application in mind and that just isn't feasable or cost effective on a street car...

I don't think harmonics play a large role or as large a role as pulse velocity and scavagening, except at the collector. Reversion at the heads is also a troublesome nuance but with most well designed systems that isn't an issue.

FYI Equal primary length isn't nearly as critical as people make it out to be. They can actually range as much as eight inches in difference without any detrement.

I think your ever curious mind is getting you in alot deeper then you to dig for a street car!
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Old Sep 7, 2010 | 05:24 AM
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Here is an article on Jack Burns and Tri-Y headers. Link

The LS1 really likes the Tri-Y arrangement (note that the cast manifold from GM that came stock was also a Tri-Y arrangement).
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Old Sep 7, 2010 | 07:06 AM
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Originally Posted by Domin8r
Just so you know, the LG pro's made by Borla are no longer for sale by LG (discontinued) and now only sells the streets or super pro's, which are made......overseas
I was going LG for headers, cats and X-pipe and Borla stinger for the mufflers.
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Old Sep 7, 2010 | 07:32 AM
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Originally Posted by theradioflyer
Most articles (like this one) explain the basic concept with a few numbers. focusing on primary length and assuming there are equal length primaries, there should be a "sweet spot" in the RPM band that can be calculated based on pulse harmonics
That is the constant debate on many forums.

Think it may also depend on which 'sweet' spot you want? the low to mid range torque curve sweet spot, or the higher rpm HP curve sweet spot.

Exhaust harmonics are a closely guarded secret
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Old Sep 7, 2010 | 08:37 AM
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You will love the LG's. I have mine installed with the x-pipe, cats, and corsa xtreme exhaust. I have the street LG's and didnt have any problems with the install the headers went right in.
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Old Sep 7, 2010 | 09:29 AM
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Originally Posted by theradioflyer
I understand the concept of how headers are superior to traditional cast iron manifolds, but i'm looking for the math behind them, particularly how primary length and diamater affect various parts of the torque curve.

Any reccomended reading?

in case you're wondering, I'm considering moving from my frankenstein setup to a LG/Borla setup.
The real math is heady stuff - even for someone with a phd in chemical engineering. to even come close to modeling all of the variables - in cluding flow characteristics as a function of pressure and temperature for everything from the intake to the tail pipe would be a daunting undertaking. there is a lot of "art", in this area and some general rules of thumb that apply in specific situations, BUT as mentionde above, this information was hard won and is not somethjing shared openly in a detailed fashion. I would think that tech folks from the company you're looking at buying headers from can explain some of the most important aspects in the context of their own header designs. maybe give them a try?
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Old Sep 7, 2010 | 09:31 AM
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Originally Posted by AU N EGL
That is the constant debate on many forums.

Think it may also depend on which 'sweet' spot you want? the low to mid range torque curve sweet spot, or the higher rpm HP curve sweet spot.

Exhaust harmonics are a closely guarded secret
I'm looking to get the sweet spot as close to 2000rpm as possible. My SC picks up around 2500-3000RPM. Before my SC install, my SSAC headers picked up around 3500 rpm. Right now i have a lull between idle and 2500 rpm. I'm hoping LG headers will help take up the slack in the lower part of the powerband.
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Old Sep 7, 2010 | 09:51 AM
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LGs will fill that 2000 to 3500 void. Second choice would be ARH. both are very close.

IIRC the Longer primary's and move the x-pipe as far back as possible provides much more low end torque. for thet Get up and gone, SOTP acceleration .

Last edited by AU N EGL; Sep 7, 2010 at 09:54 AM.
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Old Sep 7, 2010 | 11:02 AM
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Originally Posted by theradioflyer
I'm looking to get the sweet spot as close to 2000rpm as possible. My SC picks up around 2500-3000RPM. Before my SC install, my SSAC headers picked up around 3500 rpm. Right now i have a lull between idle and 2500 rpm. I'm hoping LG headers will help take up the slack in the lower part of the powerband.
If you have belt driven SC, that is the nature of the beast. You'll never get that off idle hit..........like on a maggie, kenne bell, etc.
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Old Sep 7, 2010 | 12:51 PM
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Originally Posted by theradioflyer
I'm looking to get the sweet spot as close to 2000rpm as possible. My SC picks up around 2500-3000RPM. Before my SC install, my SSAC headers picked up around 3500 rpm. Right now i have a lull between idle and 2500 rpm. I'm hoping LG headers will help take up the slack in the lower part of the powerband.
Take a close look at the Tri-Y design.
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