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Lost piston #7 AGAIN

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Old Jun 13, 2011 | 02:49 PM
  #21  
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Originally Posted by lucky131969
Depends on the year. If I remember correctly, the 2000 injectors were smaller (26 lbs)....than the LS6 28 lbs.
I believe you are right. Could the smaller injectors cause a flow problem?
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Old Jun 13, 2011 | 03:16 PM
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Originally Posted by futuretech
I believe you are right. Could the smaller injectors cause a flow problem?
They would have to be maxed out (which your tuner would know from the duty cycle). At the horsepower level you are at, I'd be surprised if the injectors were your issue.....at least from a 26 v/s 28 lbs perspective.
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Old Jun 13, 2011 | 03:24 PM
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Originally Posted by lucky131969
They would have to be maxed out (which your tuner would know from the duty cycle). At the horsepower level you are at, I'd be surprised if the injectors were your issue.....at least from a 26 v/s 28 lbs perspective.
Depends on how big the cam is. My '70 with a TR224/224, stock (unported) LS1 heads and exhaust manifolds I was hitting 80-90%+ duty cycle on 26# injectors. For safety's sake, I replaced them with SVO30s.
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Old Jun 13, 2011 | 04:42 PM
  #24  
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Originally Posted by Bill Curlee
AU N EGL

How do you improve oiling to just ONE cylinder? If theres a way,, Im game!
I added a Melling high volume oil pump to my engine and I have good pressure at idle and at high RPMs. What else can prevent the #7 issue??
Bill for use road races, it is the high G Left hand corners that pulls the oil away from the Oil pick up in the pan. and guess what that oil pick up is near the #7 and #8 bearings.

or the 2 plus G Braking that keeps the oil in the heads, again starves the oil pick up ( huge problem in the LS3 and LS3 / L92 heads)

only takes a second or so without oil on that bearing

Other issue with #7 is the coolant galleys are so thin around the cylinder that part of the block OVER heats soo quickly. This was fixed in the LS2 blocks.

ie weakest part of the LS6 block is around #7

LS1 blocks were very poor here. LS6s are better, LS2 blocks better still.

SO it not just the oil flowing but oil volume to prevent problems. an Accu-sump is good or dry sump better.

and 40 psi is NOT enough. Need 10 psi / 1000 rpms. if your running a 6500 red line you need 65+ PSI at red line for race engines.

Last edited by AU N EGL; Jun 13, 2011 at 04:47 PM.
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Old Jun 13, 2011 | 05:35 PM
  #25  
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I'm guessing he meant 40psi at idle.

I will agree with some of the previous statements, this isn't an oiling issue. Oiling issues usually spin bearings. Fueling issues usually cause detonation that results in missing chunks out of pistons.
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Old Jun 13, 2011 | 07:21 PM
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i have always had the assumption the the number 7 cyl got the most air volume, thus made the most power creating a lean condition. the piston failures ive seen from the number 7 cyl indicates high amounts of heat/detonation.. the stock ecu in our cars does not allow individual cyl injector control like other brands do.. i DO know that high horsepower hondas run the middle two injectors about 5% higher duty cycle, cause research has shown the middle two run leaner and hotter.. (i know the CF hates hondas, but lets face it, there leading the way on tuning and innovation). i dont know if any one has done any testing with egt/wideband to determine if the #7 cyl does infact run leaner, which is resulting in the piston failures .. i run my wideband on the drivers side header, hopefully to monitor the lean side..
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Old Jun 13, 2011 | 08:37 PM
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Originally Posted by MX621
i dont know if any one has done any testing with egt/wideband to determine if the #7 cyl does infact run leaner, which is resulting in the piston failures
This was done on Mazda 4 cylinders running forced induction. What they discovered is some injectors where flowing less fuel because the fuel was feed into one end of the fuel rail. By the time it reached the far end the pressure was less resulting in leaner running cylinders progressively toward the return end of the fuel rail. The performance upgrade is a billet fuel rail feed at both ends with the return in the middle. Also with the 4 cyclinder crowd it is common practice to send injectors out for flow matching, cheap insurance!

I like EGT's, use them on my snowmobile for tuning, but I think wide band O2 sensors are a better bet with computer controled engines. That said I'm all for more information.
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Old Jun 14, 2011 | 11:02 AM
  #28  
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If the duty cycle for your injectors are maxed or always close to it you could have a bit more of a safety margin with higher delivery injectors. Since the problem shows up in the #7 cyl it's injector could be failing or the harness's #7 pigtail or connector. Assuming there are no cylinder bore anomlies, when you go back up, check compression values for mechanical top end issues and do a plug check. If the #7 plug wasn't damaged and the piston failure didn't throw oil on it, have a look at it to see if there could be signs of lean induced detonation. Wasn't aware of oilling system issues that contribute to #7 cyl problems
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Old Jun 14, 2011 | 11:34 AM
  #29  
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Originally Posted by AU N EGL
Bill for use road races, it is the high G Left hand corners that pulls the oil away from the Oil pick up in the pan. and guess what that oil pick up is near the #7 and #8 bearings.

or the 2 plus G Braking that keeps the oil in the heads, again starves the oil pick up ( huge problem in the LS3 and LS3 / L92 heads)

only takes a second or so without oil on that bearing

Other issue with #7 is the coolant galleys are so thin around the cylinder that part of the block OVER heats soo quickly. This was fixed in the LS2 blocks.

ie weakest part of the LS6 block is around #7

LS1 blocks were very poor here. LS6s are better, LS2 blocks better still.

SO it not just the oil flowing but oil volume to prevent problems. an Accu-sump is good or dry sump better.

and 40 psi is NOT enough. Need 10 psi / 1000 rpms. if your running a 6500 red line you need 65+ PSI at red line for race engines.
While I agree with your post,the OP states his piston is failing above the top ring inside the combustion chamber. This is NOT an oiling problem!
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Old Jun 14, 2011 | 11:56 AM
  #30  
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Originally Posted by had2have-it
If the duty cycle for your injectors are maxed or always close to it you could have a bit more of a safety margin with higher delivery injectors. Since the problem shows up in the #7 cyl it's injector could be failing or the harness's #7 pigtail or connector. Assuming there are no cylinder bore anomlies, when you go back up, check compression values for mechanical top end issues and do a plug check. If the #7 plug wasn't damaged and the piston failure didn't throw oil on it, have a look at it to see if there could be signs of lean induced detonation. Wasn't aware of oilling system issues that contribute to #7 cyl problems
Plug gap was pushed closed in both cases (by debris). I found antifreeze in the cylinder on the second occasion but no cracks in the cylinder wall. I assumed head gasket was blown also.
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Old Jun 14, 2011 | 02:52 PM
  #31  
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can you put a hotter plug, and an injectors that flows just a bit more, into #7 and #8 ?
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Old Jun 14, 2011 | 06:45 PM
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1) As stated have your injectors checked then have them ALL flow matched, when you get the chart back put the one that flows the most on #7 and the other most flowing one on #8 to help those 2 rear cyl's out, they wont flow a lot more than the others once flow matched but will be within 3%.

2) If your tuner is tuning with a wideband in the rear of the tail pipe like some low end shops do then I can almost put money on it that your tune was way too lean, ESPECIALLY if your running cats. Always make sure your tuner uses a bung in FRONT of the cat when tuning, if he cant weld a bung in take it to a exhaust shop and pay the $20 to have it done, if it was not a reputable tuner then most likely he tuned it with the wideband in the back of the pipe. This is a huge NO NO and is no where near as accurate as having it 12-15" behind the headers/manifolds.

Last edited by Corvette Don; Jun 14, 2011 at 06:48 PM.
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Old Jun 14, 2011 | 09:29 PM
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Originally Posted by Corvette Don
1) As stated have your injectors checked then have them ALL flow matched, when you get the chart back put the one that flows the most on #7 and the other most flowing one on #8 to help those 2 rear cyl's out, they wont flow a lot more than the others once flow matched but will be within 3%.

2) If your tuner is tuning with a wideband in the rear of the tail pipe like some low end shops do then I can almost put money on it that your tune was way too lean, ESPECIALLY if your running cats. Always make sure your tuner uses a bung in FRONT of the cat when tuning, if he cant weld a bung in take it to a exhaust shop and pay the $20 to have it done, if it was not a reputable tuner then most likely he tuned it with the wideband in the back of the pipe. This is a huge NO NO and is no where near as accurate as having it 12-15" behind the headers/manifolds.
Thats was my last visit to that tuner...
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Old Jun 15, 2011 | 10:04 AM
  #34  
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No forged components will not prevent that from happening again. It might take longer but it will happen again if you don't correct the issue. detonation takes chunks out of pistons ... fix the tune... if its not getting enough fuel it should have been known in the tuning session...
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Old Jun 16, 2011 | 03:39 PM
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Originally Posted by 99blancoss
No forged components will not prevent that from happening again. It might take longer but it will happen again if you don't correct the issue. detonation takes chunks out of pistons ... fix the tune... if its not getting enough fuel it should have been known in the tuning session...
Are we talking using the tune to make it a richer mixture or larger injectors? Does a richer mixture reduce power (not that I care)? Are there any disadvantages to a richer mixture? I have the HP tuner software and logger. Can I see the mixture that is currently being used?

Last edited by futuretech; Jun 16, 2011 at 03:44 PM.
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Old Jun 16, 2011 | 04:04 PM
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Originally Posted by futuretech
Are we talking using the tune to make it a richer mixture or larger injectors? Does a richer mixture reduce power (not that I care)? Are there any disadvantages to a richer mixture? I have the HP tuner software and logger. Can I see the mixture that is currently being used?
Yes, a richer mixture is safer, but there is horsepower left on the table, if it's too rich.
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Old Jun 16, 2011 | 05:05 PM
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Originally Posted by lucky131969
Yes, a richer mixture is safer, but there is horsepower left on the table, if it's too rich.
Well, I have been through this twice. I take horsepower instead of piston parts left on the table.
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To Lost piston #7 AGAIN

Old Jun 16, 2011 | 05:13 PM
  #38  
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Originally Posted by futuretech
Well, I have been through this twice. I take horsepower instead of piston parts left on the table.
Post your dyno chart, so we can see what your AFR was.
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Old Jun 17, 2011 | 09:31 AM
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Post your dyno chart
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Old Jun 17, 2011 | 12:19 PM
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I know some of you guys know this but some dont, even if he posts his AFR its not going to be 100% correct cause 1) he has cats and 2) the wideband O2 was put in the REAR tailpipe. It could be off by a LOT.

To the OP, if you have HP Tuners, take some time and read up on some basic tuning skills over on HPTuners.com, buy a wideband, install a bung in from of the cats and do the tuning yourself, since you had it tuned already you could just tweak it a tad to get you where you need to be on the safe side. I learned a lot reading different posts over on that forum but I have about 10 hours of FINE adjustments in my tune to get it to where I wanted along with countless hours of reading and asking questions over on those forums.

Last edited by Corvette Don; Jun 17, 2011 at 12:24 PM.
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