C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

2000 Engine Build: Bets on HP...

Thread Tools
 
Search this Thread
 
Old Nov 23, 2011 | 02:18 PM
  #41  
mitchcole's Avatar
mitchcole
Thread Starter
Drifting
10 Year Member
 
Joined: Dec 2002
Posts: 1,474
Likes: 4
From: Tracy CA
Default

Figured out the crappy spring compressor - preload it as much as possible by twisting the spring through the forks. then there's just enough compression to get the retainers in there.
Reply
Old Nov 23, 2011 | 02:53 PM
  #42  
mitchcole's Avatar
mitchcole
Thread Starter
Drifting
10 Year Member
 
Joined: Dec 2002
Posts: 1,474
Likes: 4
From: Tracy CA
Default

Originally Posted by RonSSNova
Good progress.
My old C style valve spring compressor won't remove mine at all. The valve cover rails are too tall.
I'll need to fing a solution as well.
What tool did you order?
ron
The tool I ordered is the one flat piece of steel with the stud and nut. One half rests on the valve cover rail and the other half is on the valve spring retainer. Screw down the nut and **presto** the keepers pop out.

The crap device from AZ is in the photo behind the head.
Reply
Old Nov 23, 2011 | 04:50 PM
  #43  
teddyca's Avatar
teddyca
Le Mans Master
20 Year Member
Photogenic
Liked
Top Answer: 1
 
Joined: Jan 2006
Posts: 9,050
Likes: 665
From: Norcal
Default

Take that can of carb cleaner and clean those pistons. I say HP will be about 390 RWHP. And it depends on the tune.

Your lucky to. You are uglier in person then in pictures. HAHA
Reply
Old Nov 23, 2011 | 05:34 PM
  #44  
mitchcole's Avatar
mitchcole
Thread Starter
Drifting
10 Year Member
 
Joined: Dec 2002
Posts: 1,474
Likes: 4
From: Tracy CA
Default

Originally Posted by teddyca
Your lucky to. You are uglier in person then in pictures. HAHA
Yea it's all about the angle. How is the view down there
Reply
Old Nov 26, 2011 | 12:18 PM
  #45  
mitchcole's Avatar
mitchcole
Thread Starter
Drifting
10 Year Member
 
Joined: Dec 2002
Posts: 1,474
Likes: 4
From: Tracy CA
Default

With the whole week off of work - I thought I'd have this put back together by now... But I have been sick as a dog Progress slowed to a crawl by tuesday.

I've managed to get the valvesprings changed out to PAC1218s -and have the heads sitting on the block.

Ordered replacements for unexpected bad parts: a harmonic balancer and the AC belt tensioner.


All the springs installed:


Heads sitting on the engine:
Reply
Old Nov 26, 2011 | 12:49 PM
  #46  
J0KER's Avatar
J0KER
Instructor
 
Joined: Sep 2011
Posts: 156
Likes: 1
Default

Reply
Old Nov 26, 2011 | 01:25 PM
  #47  
lucky131969's Avatar
lucky131969
Tech Contributor
15 Year Member
Active Streak: 30 Days
Community Builder
Liked
 
Joined: Jan 2007
Posts: 19,398
Likes: 1,139
From: Dyer, IN
Default

Originally Posted by mitchcole

Front buttoned up:

How did you go about aligning the front cover?
Reply
Old Nov 26, 2011 | 01:32 PM
  #48  
RonSSNova's Avatar
RonSSNova
Safety Car
10 Year Member
All Eyes On Me
Photogenic
Top Answer: 1
 
Joined: Aug 2011
Posts: 4,442
Likes: 407
From: Portland OR
Default

I'm guessing you are asking this because there are no dowel locators.
Interesting.

Ron
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-1

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-2

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-3

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-4

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-5

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-6

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-7

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-8

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
story-9

2027 Corvette vs The World: Every C8 vs Its Closest Competitor

 Joe Kucinski
Old Nov 26, 2011 | 01:41 PM
  #49  
lucky131969's Avatar
lucky131969
Tech Contributor
15 Year Member
Active Streak: 30 Days
Community Builder
Liked
 
Joined: Jan 2007
Posts: 19,398
Likes: 1,139
From: Dyer, IN
Default

Originally Posted by RonSSNova
I'm guessing you are asking this because there are no dowel locators.
Interesting.

Ron
I'm asking because alignment is required. If not done, the new seal will wear out prematurely.
Reply
Old Nov 26, 2011 | 01:49 PM
  #50  
RonSSNova's Avatar
RonSSNova
Safety Car
10 Year Member
All Eyes On Me
Photogenic
Top Answer: 1
 
Joined: Aug 2011
Posts: 4,442
Likes: 407
From: Portland OR
Default

Originally Posted by lucky131969
I'm asking because alignment is required. If not done, the new seal will wear out prematurely.
I got that. No locator dowels, hence you have to align it so it centers on the balancer. So do you know the process?
Reply
Old Nov 26, 2011 | 01:53 PM
  #51  
lucky131969's Avatar
lucky131969
Tech Contributor
15 Year Member
Active Streak: 30 Days
Community Builder
Liked
 
Joined: Jan 2007
Posts: 19,398
Likes: 1,139
From: Dyer, IN
Default

Originally Posted by RonSSNova
I got that. No locator dowels, hence you have to align it so it centers on the balancer. So do you know the process?
You have three choices:

1) Buy the alignment tool (most expensive option, but worth the expense if you are buliding motors often).

2) Measure with ruler

3) Leave the cover loose, press on the balancer, and tighten the cover down.
Reply
Old Nov 26, 2011 | 02:00 PM
  #52  
Paul Wood's Avatar
Paul Wood
Pro
 
Joined: Aug 2010
Posts: 593
Likes: 9
From: San Antonio Texas
Default

Originally Posted by lucky131969
You have three choices:

1) Buy the alignment tool (most expensive option, but worth the expense if you are buliding motors often).

2) Measure with ruler

3) Leave the cover loose, press on the balancer, and tighten the cover down.
IMHO option #1 is the only way to go.
Reply
Old Nov 26, 2011 | 02:09 PM
  #53  
RonSSNova's Avatar
RonSSNova
Safety Car
10 Year Member
All Eyes On Me
Photogenic
Top Answer: 1
 
Joined: Aug 2011
Posts: 4,442
Likes: 407
From: Portland OR
Default

Originally Posted by lucky131969
You have three choices:

1) Buy the alignment tool (most expensive option, but worth the expense if you are buliding motors often).

2) Measure with ruler

3) Leave the cover loose, press on the balancer, and tighten the cover down.
Thanks Lucky.

I'll be doing all this in the near future.
If replacing the balancer, a guy could cut the hub section out of the old one and hone it for a nice slip fit on the crank and make an alignment tool.

So Mitch, did you align the dang deal?

Ron
Reply
Old Nov 26, 2011 | 02:36 PM
  #54  
mitchcole's Avatar
mitchcole
Thread Starter
Drifting
10 Year Member
 
Joined: Dec 2002
Posts: 1,474
Likes: 4
From: Tracy CA
Default

Originally Posted by RonSSNova
Thanks Lucky.

I'll be doing all this in the near future.
If replacing the balancer, a guy could cut the hub section out of the old one and hone it for a nice slip fit on the crank and make an alignment tool.

So Mitch, did you align the dang deal?

Ron
Uh oh.

Never occured to me. It simply seemed to fit on like it came off. That pointer couldn't have come at a better time. Thanks!

What I did do was clean the bottom mating surface of the pan and clean the whole cover. Applied silicone to the bottom of the cover and then secured it to the pan with the bottom bolts. There was no noticible tolerance issues...i.e. there was no play on the cover with the bottom bolts snug. I'll look into that. Might have to take it back off, clean off the silicone and redo loose and then add the balancer so that it's center. Then snug down.

Last edited by mitchcole; Nov 26, 2011 at 02:42 PM.
Reply
Old Nov 26, 2011 | 02:48 PM
  #55  
lucky131969's Avatar
lucky131969
Tech Contributor
15 Year Member
Active Streak: 30 Days
Community Builder
Liked
 
Joined: Jan 2007
Posts: 19,398
Likes: 1,139
From: Dyer, IN
Default

Originally Posted by mitchcole
Uh oh.

Never occured to me. It simply seemed to fit on like it came off. That pointer couldn't have come at a better time. Thanks!

What I did do was clean the bottom mating surface of the pan and clean the whole cover. Applied silicone to the bottom of the cover and then secured it to the pan with the bottom bolts. There was no noticible tolerance issues...i.e. there was no play on the cover with the bottom bolts snug. I'll look into that. Might have to take it back off, clean off the silicone and redo loose and then add the balancer so that it's center. Then snug down.
Yikes......that's right out of the service manual. I certainly hope you are not going through all this effort, without a manual for reference.
Reply
Old Nov 26, 2011 | 03:26 PM
  #56  
mitchcole's Avatar
mitchcole
Thread Starter
Drifting
10 Year Member
 
Joined: Dec 2002
Posts: 1,474
Likes: 4
From: Tracy CA
Default

Yea - I have the DVD version. Obviously didn't look at it. I was mostly using the LE1HowTo instructions.
Reply
Old Nov 26, 2011 | 03:31 PM
  #57  
lucky131969's Avatar
lucky131969
Tech Contributor
15 Year Member
Active Streak: 30 Days
Community Builder
Liked
 
Joined: Jan 2007
Posts: 19,398
Likes: 1,139
From: Dyer, IN
Default

Originally Posted by mitchcole
I was mostly using the LE1HowTo instructions.
That's what I figured.

Good luck with your build.
Reply

Get notified of new replies

To 2000 Engine Build: Bets on HP...

Old Dec 2, 2011 | 09:14 PM
  #58  
mitchcole's Avatar
mitchcole
Thread Starter
Drifting
10 Year Member
 
Joined: Dec 2002
Posts: 1,474
Likes: 4
From: Tracy CA
Default

OK, I'm alive - so back to the task at hand. Putting this beast back together. If you missed it, there was a slight derailment with the intake (I'm doing this on the cheap, and that included an LS6 intake that needed love. Thought it'd be easier... That thread is here: http://forums.corvetteforum.com/c5-t...tion-pics.html)

So, since the last pics - the front timing cover was pulled back off again because of the lack of centering around the balancer. I measured it - and there was a 0.030" difference in clearance from one side to the other. Relying on the oil pan bolts to line things up doesn't work. Thanks to Lucky on pointing this out.

Put the new balancer in the oven at 250 degrees to get it to slide on. That helped with the first 1/4". From there, I used my "handy dandy" installer made from 7/16 rod welded onto the end of the previous balancer bolt:


So, here the new balancer is installed as well as the AC belt and intake.


With the electrical and PCV and evap controls back in place.:
Reply
Old Dec 2, 2011 | 10:26 PM
  #59  
lucky131969's Avatar
lucky131969
Tech Contributor
15 Year Member
Active Streak: 30 Days
Community Builder
Liked
 
Joined: Jan 2007
Posts: 19,398
Likes: 1,139
From: Dyer, IN
Default

The a/c belt is not on correctly. Flat side of belt should go under the top pulley.
Reply
Old Dec 2, 2011 | 10:35 PM
  #60  
printmanjackson's Avatar
printmanjackson
Safety Car
20 Year Member
Conversation Starter
 
Joined: Jul 2005
Posts: 3,572
Likes: 9
From: Jackson Tn
St. Jude Donor '06-'07-'08-'09
Default

Originally Posted by lucky131969
The a/c belt is not on correctly. Flat side of belt should go under the top pulley.
the manual shows all this
Reply



All times are GMT -4. The time now is 05:57 AM.

story-0
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-1
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-2
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-3
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-4
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-5
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-6
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-7
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-8
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-9
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE