C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Revisiting Fuel Gauge Problem....

Thread Tools
 
Search this Thread
 
Old May 19, 2002 | 11:19 PM
  #1  
Sales@MVPAutoParts.com's Avatar
0Sales@MVPAutoParts.com
Thread Starter
Former Vendor
 
Joined: Nov 2000
Posts: 5,607
Likes: 1
From: Houston TX
Default Revisiting Fuel Gauge Problem....

Has anyone got their fuel gauge problem COMPLETELY fixed? My car has been to the dealer twice already but it is still giving out erratic readings.:mad :mad :mad I got to find a new dealer this time.

Awhile back, someone mentioned it can be fixed with a few changes in the PCM. Anyone has more details on this?

Thanks
-Tuan
Reply
Old May 19, 2002 | 11:53 PM
  #2  
vetteshop's Avatar
0vetteshop
Former Vendor
 
Joined: Apr 2001
Posts: 10,976
Likes: 21
From: FL
St. Jude Donor '13
Default Re: Revisiting Fuel Gauge Problem.... (Tuan Le)

The PCM recalibration to address the fuel gauge is for 2001-02 only...Did they perform the TSB for the fuel senders???
Reply
Old May 20, 2002 | 12:17 AM
  #3  
goldman's Avatar
goldman
Pro
 
Joined: Mar 2001
Posts: 711
Likes: 0
From: Orlando, Florida
Default Re: Revisiting Fuel Gauge Problem.... (Tuan Le)

Mine (passenger side) was replaced about 6 months ago & has been fine since.

Reply
Old May 20, 2002 | 12:48 AM
  #4  
Sales@MVPAutoParts.com's Avatar
0Sales@MVPAutoParts.com
Thread Starter
Former Vendor
 
Joined: Nov 2000
Posts: 5,607
Likes: 1
From: Houston TX
Default Re: Revisiting Fuel Gauge Problem.... (C-5 TECH)

Did they perform the TSB for the fuel senders???
They did, or at least they claimed they did on the work receipt. Shame on them that they didn't fix it first time, but shame on me for bringing it back to the same dealer.

-Tuan
Reply
Old May 20, 2002 | 01:39 AM
  #5  
C5Noir's Avatar
C5Noir
Safety Car
20 Year Member
 
Joined: Jan 2000
Posts: 4,965
Likes: 0
From: Midlothian, VA
Default Re: Revisiting Fuel Gauge Problem.... (Tuan Le)

I have had the fuel senders replaced and my BCM replaced and it just did it again on my way to Louisville :(
Reply
Old May 20, 2002 | 10:52 AM
  #6  
Sales@MVPAutoParts.com's Avatar
0Sales@MVPAutoParts.com
Thread Starter
Former Vendor
 
Joined: Nov 2000
Posts: 5,607
Likes: 1
From: Houston TX
Default Re: Revisiting Fuel Gauge Problem.... (C5Noir)

I have had the fuel senders replaced and my BCM replaced and it just did it again on my way to Louisville :(
:mad :mad :mad Is there a REAL fix to this? :mad :mad :mad

I'm tire of GM using us to test out their fixes.:bs

-Tuan
Reply
Old May 20, 2002 | 12:06 PM
  #7  
C5Noir's Avatar
C5Noir
Safety Car
20 Year Member
 
Joined: Jan 2000
Posts: 4,965
Likes: 0
From: Midlothian, VA
Default Re: Revisiting Fuel Gauge Problem.... (Tuan Le)

There is no real fix in my opinion. Unless the senders are re-designed (very doubtful, that would cost GM money :rolleyes: ) I see no forseeable fix. I just keep my gas filled above 1/4 tank (I rarely let it get there as is) and it is fine. Only when I am hanging at 1/4 tank does it ever do it so I just avoid it.
Reply
Old May 20, 2002 | 12:49 PM
  #8  
Sales@MVPAutoParts.com's Avatar
0Sales@MVPAutoParts.com
Thread Starter
Former Vendor
 
Joined: Nov 2000
Posts: 5,607
Likes: 1
From: Houston TX
Default Re: Revisiting Fuel Gauge Problem.... (C5Noir)

Everytime I fill up the tank, the gauge will only go up to 3/4 full. Then it flunctuates between 1/2 to 3/4 over the next several engine stop's & restart's. It will not give out accurate readings until the gauge gets down to about 1/8 left.

Let's see....The dealer charges GM approximately ~$800 each time I bring my car in for this fix. I brought it in twice, that's $1600 so far. And if I keep on bringing it back 8 more times, it will end up about $8000 for GM.

Let's all do this and see how long it will take before GM come out with a real fix. :mad :mad :mad
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old May 20, 2002 | 12:52 PM
  #9  
C5Noir's Avatar
C5Noir
Safety Car
20 Year Member
 
Joined: Jan 2000
Posts: 4,965
Likes: 0
From: Midlothian, VA
Default Re: Revisiting Fuel Gauge Problem.... (Tuan Le)

Good GOD that's a lot of dough. That's almost a damn good set of SII heads! Mine doesn't do any of the scenarios you described :(. Please let us know. That's such a shame
Reply
Old May 20, 2002 | 01:00 PM
  #10  
ddawson's Avatar
ddawson
Le Mans Master
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2001
Posts: 5,738
Likes: 644
From: Lincoln, CA
Default Re: Revisiting Fuel Gauge Problem.... (Tuan Le)

I was having the problem when after a fill up I would only get 3/4 full and the needle would drop to empty now and then.

When Superchips sent me a replacement PCM (because they blew mine up) the problem went away. Its been 6 months now and the needle goes to full and seems to be accurate.

Reply
Old May 20, 2002 | 01:21 PM
  #11  
Sales@MVPAutoParts.com's Avatar
0Sales@MVPAutoParts.com
Thread Starter
Former Vendor
 
Joined: Nov 2000
Posts: 5,607
Likes: 1
From: Houston TX
Default Re: Revisiting Fuel Gauge Problem.... (C5Noir)

Good GOD that's a lot of dough.
:yesnod: :yesnod: :yesnod: Yeah....that's my way of getting back at GM for being cheap and not doing it right the first time. :smash: :smash: :smash:
Reply
Old May 20, 2002 | 01:23 PM
  #12  
EHS's Avatar
EHS
Race Director
10 Year Member
 
Joined: May 2000
Posts: 14,542
Likes: 5
Default Re: Revisiting Fuel Gauge Problem.... (C5Noir)

There is no real fix in my opinion. Unless the senders are re-designed (very doubtful, that would cost GM money :rolleyes: ) I see no forseeable fix. I just keep my gas filled above 1/4 tank (I rarely let it get there as is) and it is fine. Only when I am hanging at 1/4 tank does it ever do it so I just avoid it.
Reply
Old May 20, 2002 | 01:24 PM
  #13  
Purerock105's Avatar
Purerock105
Race Director
20 Year Member
Conversation Starter
All Eyes On Me
Photogenic
 
Joined: Aug 2001
Posts: 17,901
Likes: 18
From: Elko, Nevada
Default Re: Revisiting Fuel Gauge Problem.... (Tuan Le)

My dealer fixed my 98' within the first 6-months of owning it for this
exact problem. It's been 4-years now and no problems.

:)
Reply
Old May 20, 2002 | 07:11 PM
  #14  
Bugster57's Avatar
Bugster57
Racer
 
Joined: Jan 2001
Posts: 457
Likes: 0
From: Stockbridge GA
Default Re: Revisiting Fuel Gauge Problem.... (Purerock105)

Replacing the sending units appears to remedy the problem. Whether or not it will return (long term) is still a question. Some have said detergent additives in fuel cause excessive corrosion in the units. My brother is an aircraft owner and they suffer from the same potential problems, aircraft fuel systems are inspected annually very thoroughly to catch these problems as well as others.

TSB # 01-06-04-022 addresses the issue by replacing the senders. The TSB instructs the mechanic to inspect the "julian date code" on the sending unit bar codes accessible from the underside of the car where the the fuel lines connect to the tanks. If the RH code is less than "01301" or the LH code is less than "32791" replace the units.
The TSB has all the info. Crawl under and mark the sending units to be sure they have been changed when you pick up your car after service.
Reply
Old May 20, 2002 | 07:20 PM
  #15  
Sales@MVPAutoParts.com's Avatar
0Sales@MVPAutoParts.com
Thread Starter
Former Vendor
 
Joined: Nov 2000
Posts: 5,607
Likes: 1
From: Houston TX
Default Re: Revisiting Fuel Gauge Problem.... (Bugster57)

Crawl under and mark the sending units to be sure they have been changed when you pick up your car after service.
Good tip! Thanks:D

I'm looking at the work receipt and it shows that the fuel sensor kit (part#88899034) and fuel strainer kit (part#12459862) were replaced.

I'm just keep on hitting GM with ~$800 bill until my problem is fixed. :mad :mad :mad
Reply
Old May 20, 2002 | 07:43 PM
  #16  
batsallover's Avatar
batsallover
Le Mans Master
20 Year Member
 
Joined: Nov 2001
Posts: 7,033
Likes: 0
From: Cincinnati Ohio
Default Re: Revisiting Fuel Gauge Problem.... (Tuan Le)

Tuan,

I was reading the threads and you are not the only one whose sending units were replaced and the erratic gages return afterwards. Fortunately my Vert has not suffered the same problems. Actually, when my Vert was in for an alignment, I asked the dealer to print out the service history and aside from adjusting the top...there has been no other dealer visits!!! I hope everything works out, I suggest you find another dealer. :yesnod:
Reply
Old May 21, 2002 | 12:31 AM
  #17  
Hex29A's Avatar
Hex29A
Racer
10 Year Member
 
Joined: Oct 2001
Posts: 310
Likes: 0
From: Brooklyn NY
Default Re: Revisiting Fuel Gauge Problem.... (Tuan Le)

Had the problem three times in two years (18K mikes). Had the dealer fix it two times. First time they replaced/installed MODULE KIT 3.107. Second time they replaced/installed STDR KIT 3.110, SENS KIT 3.107 and MODULE KIT 3.107. The third time, before I had the chance to go to the dealer for a repair, the battery was disconnected for header installation. The problem with the fuel gauge did not return. It’s been two months now.
Reply

Get notified of new replies

To Revisiting Fuel Gauge Problem....

Old May 21, 2002 | 01:22 AM
  #18  
Sales@MVPAutoParts.com's Avatar
0Sales@MVPAutoParts.com
Thread Starter
Former Vendor
 
Joined: Nov 2000
Posts: 5,607
Likes: 1
From: Houston TX
Default Re: Revisiting Fuel Gauge Problem.... (Hex29A)

The third time, before I had the chance to go to the dealer for a repair, the battery was disconnected for header installation. The problem with the fuel gauge did not return. It’s been two months now.
I'm going to try this out on mine. :D

-Tuan
Reply
Old May 21, 2002 | 02:22 AM
  #19  
Hex29A's Avatar
Hex29A
Racer
10 Year Member
 
Joined: Oct 2001
Posts: 310
Likes: 0
From: Brooklyn NY
Default Re: Revisiting Fuel Gauge Problem.... (Tuan Le)

If you have activated the Theft Deterrent feature of your radio, when you disconnect the battery, it will lock! You need to know your code to either disable the Theft Deterrent before you disconnect the battery or unlock it after it locks. If you don’t remember your code, let me know and I’ll send you instructions.

Good luck and let us know if it worked for you too.


[Modified by Hex29A, 1:30 AM 5/21/2002]
Reply
Old May 21, 2002 | 12:29 PM
  #20  
Sales@MVPAutoParts.com's Avatar
0Sales@MVPAutoParts.com
Thread Starter
Former Vendor
 
Joined: Nov 2000
Posts: 5,607
Likes: 1
From: Houston TX
Default Re: Revisiting Fuel Gauge Problem.... (Hex29A)

If you have activated the Theft Deterrent feature of your radio, when you disconnect the battery, it will lock!
Thanks for the tip. I have already disabled that feature.

I left the battery disconnected over several hours last night but it is still not working. The gas gauge still reads 3/4 full when I know for sure I have 1 full tank. :(

Oh well, got to bring it in to the dealer tomorrow.

-Tuan
Reply



All times are GMT -4. The time now is 05:01 PM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE