Weird Electrical Problem





BC





The OBD2 serial bus is a 1-wire system that is isolated from ground, and all messages are sent to all members of the bus. All members receive all messages, but ignore messages that are not destined for them. A loose wire will just prevent one module from send/receiving with the others on the bus. But when an intermittent short occurs to ground, all messaging on the bus is silenced while the short persists.
As Bill said, the common failure points are the wiring to both door modules and power seats, but you isolated them all by pulling the 4-wire star connector. You could try to disconnect individual legs from the 10-wire Star Connector 1 to pinpoint the fault. However disconnecting the end-devices doesn't isolate the wiring looms that may also be the issue. The right way would be to remove the 10-wire star connector plug and incrementally jumper one device back onto the bus at a time until the problems reappear. As Bill said, at least have the PCM and BCM connected to get the car started.
Powertrain Control Module (PCM)
Electronic Brake Control Module (EBCM)
Electronic Suspension Control (ESC) Module *
Body Control Module (BCM)
Instrument Panel Cluster (IPC)
Radio
Sensing and Diagnostic Module (SDM)
HVAC Control Assembly (HVAC) (with CJ2) *
Driver Door Module (DDM)
Passenger Door Module (PDM)
Seat Control Module (SCM) *
Remote Control Door Lock Receiver (RCDLR) *
Last edited by toddk; Jul 15, 2012 at 07:02 PM. Reason: Updated suggestion based on past tests
I started at the G104 ground, sits on the rail right next to the battery tray. Took it apart, cleaned it and then buttoned it back up. Voila! Not ONE code since. NOT ONE!
While I know there are many ways to skin a cat, the consistency of U1016 and U1096 in each of the modules suggested a loose, intermittent wire or ground. The schematics show almost every module i had issues with grounded by G104 (IPC, PCM, TCS, SDM, and a few others)........so, to my fellow Vette freaks I humbly submit this for those of you plagued by irritating gremlins......and thanks to Bill and the others who provided me ideas.





