C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Problems with TAC module getting wet?

Thread Tools
 
Search this Thread
 
Old Aug 5, 2014 | 11:46 PM
  #1  
MrJonMan's Avatar
MrJonMan
Thread Starter
Racer
10 Year Member
 
Joined: May 2011
Posts: 255
Likes: 2
From: Houston TX
Default Problems with TAC module getting wet?

So I was getting random "reduced engine power codes" along with random others, and when I accessed my TAC, there was a hole in the bottom of it & when I removed the plug, sprayed compressed air in it, water shot out.

The codes appeared twice, both after taking it for a hand wash......the first time was after a header install, where some wires got fried, so in the couple days it took to repair that, the TAC must've dried out because it started and ran fine....including after some rain driving, until the next hand wash.

This time there were no melted wires so examined the TAC and found the moisture issue.

I took it apart, dried, applied dielectric grease liberally, filled hole in casing with black silicon, and then wrapped plug in electrical tape to try and help keep water out.

Other ideas to how it is getting wet, or ways to stop it?

***Side note, I'm currently dealing with a separate issue, "service traction control/ABS" warning, along with a large amount of codes. Going to try cleaning the grounds. As it doesn't happen every time I drive the car

Last edited by MrJonMan; Aug 6, 2014 at 12:36 AM.
Reply
Old Aug 6, 2014 | 12:28 AM
  #2  
Bill Curlee's Avatar
Bill Curlee
Tech Contributor
Supporting Lifetime Gold
Veteran: Navy
25 Year Member
Liked
Community Favorite
 
Joined: Dec 1999
Posts: 32,910
Likes: 2,402
From: Anthony TX
CI 6,7,8,9,11 Vet
St. Jude Donor '08
Default

The TAC module is suppose to be a sealed box. Its sonic welded sealed and if water got in, something major happened and it could give you issues when you least desire it.

NOTE! The TAC module can short out the PCM and cause it to need to be replaced also.

If the TAC is working, be careful. The board inside is has a seal coating over all the components but it can get compromised and corrode.
Reply
Old Aug 6, 2014 | 12:35 AM
  #3  
MrJonMan's Avatar
MrJonMan
Thread Starter
Racer
10 Year Member
 
Joined: May 2011
Posts: 255
Likes: 2
From: Houston TX
Default

Originally Posted by Bill Curlee
The TAC module is suppose to be a sealed box. Its sonic welded sealed and if water got in, something major happened and it could give you issues when you least desire it.

NOTE! The TAC module can short out the PCM and cause it to need to be replaced also.

If the TAC is working, be careful. The board inside is has a seal coating over all the components but it can get compromised and corrode.
Suggestions? I washed the car myself this past Saturday with no issues. The moisture seemed to be in the plug only, and not in the box itself. Is there anything I should try and do to ensure if continues to stay dry and work correctly?
Reply
Old Aug 6, 2014 | 12:44 AM
  #4  
Bill Curlee's Avatar
Bill Curlee
Tech Contributor
Supporting Lifetime Gold
Veteran: Navy
25 Year Member
Liked
Community Favorite
 
Joined: Dec 1999
Posts: 32,910
Likes: 2,402
From: Anthony TX
CI 6,7,8,9,11 Vet
St. Jude Donor '08
Default

The connectors are water tight grade connectors and if the rubber seal is clean and well lubed, you should be good to go. You also need to check the seal around the back of the connector that seals the wires.

BC
Reply
Old Aug 6, 2014 | 03:08 AM
  #5  
RonSSNova's Avatar
RonSSNova
Safety Car
10 Year Member
All Eyes On Me
Photogenic
Top Answer: 1
 
Joined: Aug 2011
Posts: 4,439
Likes: 405
From: Portland OR
Default

As I was sorting throug a host of error messages recently, the last items I looked at were the PCM and TAC module. Clearly wet. And had been wet. White corrosion on the PCM.
I wasn't in the least bit surprised given the location.

Although I don't drive the car in the rain, it most certainly was driven in the winter in NJ by the prev owner.

My car did sit out in a massive rain storm a day before I peeked in there.
The udder was clean.

I think I'll make a cover (heavy plastic bag) to put up above the PCM/TAC so water from rain or washing doesn't flow down there. I'll prob take both out, clean and re-install at some point.

I'll say it again, what a dumb place to put the brains of the car.

Last edited by RonSSNova; Aug 6, 2014 at 03:11 AM.
Reply
Old Aug 6, 2014 | 08:23 AM
  #6  
MrJonMan's Avatar
MrJonMan
Thread Starter
Racer
10 Year Member
 
Joined: May 2011
Posts: 255
Likes: 2
From: Houston TX
Default

Originally Posted by Bill Curlee
The connectors are water tight grade connectors and if the rubber seal is clean and well lubed, you should be good to go. You also need to check the seal around the back of the connector that seals the wires.

BC
When coating with dielectric grease, I not only coated the actually connector pins but rubbed a little extra around the outside of the connector itself.....the wrapped the entire plug in electric tape.
Reply
Old Aug 6, 2014 | 08:25 AM
  #7  
MrJonMan's Avatar
MrJonMan
Thread Starter
Racer
10 Year Member
 
Joined: May 2011
Posts: 255
Likes: 2
From: Houston TX
Default

Originally Posted by RonSSNova
As I was sorting throug a host of error messages recently, the last items I looked at were the PCM and TAC module. Clearly wet. And had been wet. White corrosion on the PCM.
I wasn't in the least bit surprised given the location.

Although I don't drive the car in the rain, it most certainly was driven in the winter in NJ by the prev owner.

My car did sit out in a massive rain storm a day before I peeked in there.
The udder was clean.

I think I'll make a cover (heavy plastic bag) to put up above the PCM/TAC so water from rain or washing doesn't flow down there. I'll prob take both out, clean and re-install at some point.

I'll say it again, what a dumb place to put the brains of the car.
Talking with one of my employees....he suggested a method he uses on his remote control boat radio receivers. Take a large balloon and stretch it open, wrapping it around the TAC. Not sure this would work though, given the shape and how it mounts.
Reply
Old Aug 6, 2014 | 08:59 PM
  #8  
RonSSNova's Avatar
RonSSNova
Safety Car
10 Year Member
All Eyes On Me
Photogenic
Top Answer: 1
 
Joined: Aug 2011
Posts: 4,439
Likes: 405
From: Portland OR
Default

I was just thinking some sort of large heavy plastic bag. It wouldn't take much.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-1

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-2

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-3

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-4

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-5

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-6

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-7

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
story-8

2027 Corvette vs The World: Every C8 vs Its Closest Competitor

 Joe Kucinski
story-9

10 Most Common Corvette Problems of the Last 20 Years!

 Joe Kucinski
Old Aug 8, 2014 | 11:09 PM
  #9  
Catman58's Avatar
Catman58
Racer
 
Joined: May 2014
Posts: 278
Likes: 0
From: Gering Nebraska
Default

There shouldn't be a hole in the TAC module. I was having similar problems Service Traction Control, Reduced Eng. Power etc. found also water in the plug connectors at the TAC module.
Dried everything out light film of grease on the plug seals and I siliconed the backs of the plugs where the wires go in. I also put a bead of silicone around the access panel in the wheel well and on the bottom access cover. Have washed several times and have got quite a few miles with no reassurance of the fault codes. What was GM thinking putting these modules where they did?????
Reply
Old Aug 8, 2014 | 11:17 PM
  #10  
MrJonMan's Avatar
MrJonMan
Thread Starter
Racer
10 Year Member
 
Joined: May 2011
Posts: 255
Likes: 2
From: Houston TX
Default

Originally Posted by Catman58
There shouldn't be a hole in the TAC module. I was having similar problems Service Traction Control, Reduced Eng. Power etc. found also water in the plug connectors at the TAC module.
Dried everything out light film of grease on the plug seals and I siliconed the backs of the plugs where the wires go in. I also put a bead of silicone around the access panel in the wheel well and on the bottom access cover. Have washed several times and have got quite a few miles with no reassurance of the fault codes. What was GM thinking putting these modules where they did?????
Once it cools down a bit (in Houston), I'm thinking about doing the same with some silicone
Reply
Old Aug 9, 2014 | 12:27 AM
  #11  
RonSSNova's Avatar
RonSSNova
Safety Car
10 Year Member
All Eyes On Me
Photogenic
Top Answer: 1
 
Joined: Aug 2011
Posts: 4,439
Likes: 405
From: Portland OR
Default

I'm going to be removing those modules soon, cleaning the pins and all that good stuff.
Got the REP again yesterday. P1120 this time. And it hasn't been wet here.
Good idea on the silicone seal on that panel. Although I don't drive mine in the rain.
Intermittents are a bitch!

Ron
Reply
Old Aug 21, 2024 | 08:08 PM
  #12  
Lorenc quni's Avatar
Lorenc quni
6th Gear
10 Year Member
 
Joined: May 2012
Posts: 6
Likes: 0
From: lake orion Michigan
Default C5 corvette tac issue

Originally Posted by MrJonMan
So I was getting random "reduced engine power codes" along with random others, and when I accessed my TAC, there was a hole in the bottom of it & when I removed the plug, sprayed compressed air in it, water shot out.

The codes appeared twice, both after taking it for a hand wash......the first time was after a header install, where some wires got fried, so in the couple days it took to repair that, the TAC must've dried out because it started and ran fine....including after some rain driving, until the next hand wash.

This time there were no melted wires so examined the TAC and found the moisture issue.

I took it apart, dried, applied dielectric grease liberally, filled hole in casing with black silicon, and then wrapped plug in electrical tape to try and help keep water out.

Other ideas to how it is getting wet, or ways to stop it?

***Side note, I'm currently dealing with a separate issue, "service traction control/ABS" warning, along with a large amount of codes. Going to try cleaning the grounds. As it doesn't happen every time I drive the car
Spoiler
 
Hey bud, do you remember what the issue was and did you ever get this fixed? 
Reply
Old Aug 21, 2024 | 08:54 PM
  #13  
mmartinez's Avatar
mmartinez
Melting Slicks
15 Year Member
Active Streak: 30 Days
Active Streak: 60 Days
Liked
 
Joined: Sep 2008
Posts: 3,127
Likes: 799
From: Espanola New Mexico
Default

This is a 10 year old thread, I doubt that you will get a response, best to start a new thread.
Reply
Old Aug 22, 2024 | 08:02 AM
  #14  
MrJonMan's Avatar
MrJonMan
Thread Starter
Racer
10 Year Member
 
Joined: May 2011
Posts: 255
Likes: 2
From: Houston TX
Default

Originally Posted by Lorenc quni
Spoiler
 

Hey bud, do you remember what the issue was and did you ever get this fixed? 
I just sealed up the crack in the TAC housing and it seemed to work.
Reply

Get notified of new replies

To Problems with TAC module getting wet?





All times are GMT -4. The time now is 02:02 AM.

story-0
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-1
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-2
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-3
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-4
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-5
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-6
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-7
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-8
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE
story-9
10 Most Common Corvette Problems of the Last 20 Years!

Slideshow: 10 major Corvette problems from the last 20 years.

By Joe Kucinski | 2026-04-14 16:37:05


VIEW MORE