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Problems with TAC module getting wet?

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Old Aug 5, 2014 | 11:46 PM
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Default Problems with TAC module getting wet?

So I was getting random "reduced engine power codes" along with random others, and when I accessed my TAC, there was a hole in the bottom of it & when I removed the plug, sprayed compressed air in it, water shot out.

The codes appeared twice, both after taking it for a hand wash......the first time was after a header install, where some wires got fried, so in the couple days it took to repair that, the TAC must've dried out because it started and ran fine....including after some rain driving, until the next hand wash.

This time there were no melted wires so examined the TAC and found the moisture issue.

I took it apart, dried, applied dielectric grease liberally, filled hole in casing with black silicon, and then wrapped plug in electrical tape to try and help keep water out.

Other ideas to how it is getting wet, or ways to stop it?

***Side note, I'm currently dealing with a separate issue, "service traction control/ABS" warning, along with a large amount of codes. Going to try cleaning the grounds. As it doesn't happen every time I drive the car

Last edited by MrJonMan; Aug 6, 2014 at 12:36 AM.
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Old Aug 6, 2014 | 12:28 AM
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The TAC module is suppose to be a sealed box. Its sonic welded sealed and if water got in, something major happened and it could give you issues when you least desire it.

NOTE! The TAC module can short out the PCM and cause it to need to be replaced also.

If the TAC is working, be careful. The board inside is has a seal coating over all the components but it can get compromised and corrode.
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Old Aug 6, 2014 | 12:35 AM
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Originally Posted by Bill Curlee
The TAC module is suppose to be a sealed box. Its sonic welded sealed and if water got in, something major happened and it could give you issues when you least desire it.

NOTE! The TAC module can short out the PCM and cause it to need to be replaced also.

If the TAC is working, be careful. The board inside is has a seal coating over all the components but it can get compromised and corrode.
Suggestions? I washed the car myself this past Saturday with no issues. The moisture seemed to be in the plug only, and not in the box itself. Is there anything I should try and do to ensure if continues to stay dry and work correctly?
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Old Aug 6, 2014 | 12:44 AM
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The connectors are water tight grade connectors and if the rubber seal is clean and well lubed, you should be good to go. You also need to check the seal around the back of the connector that seals the wires.

BC
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Old Aug 6, 2014 | 03:08 AM
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As I was sorting throug a host of error messages recently, the last items I looked at were the PCM and TAC module. Clearly wet. And had been wet. White corrosion on the PCM.
I wasn't in the least bit surprised given the location.

Although I don't drive the car in the rain, it most certainly was driven in the winter in NJ by the prev owner.

My car did sit out in a massive rain storm a day before I peeked in there.
The udder was clean.

I think I'll make a cover (heavy plastic bag) to put up above the PCM/TAC so water from rain or washing doesn't flow down there. I'll prob take both out, clean and re-install at some point.

I'll say it again, what a dumb place to put the brains of the car.

Last edited by RonSSNova; Aug 6, 2014 at 03:11 AM.
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Old Aug 6, 2014 | 08:23 AM
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Originally Posted by Bill Curlee
The connectors are water tight grade connectors and if the rubber seal is clean and well lubed, you should be good to go. You also need to check the seal around the back of the connector that seals the wires.

BC
When coating with dielectric grease, I not only coated the actually connector pins but rubbed a little extra around the outside of the connector itself.....the wrapped the entire plug in electric tape.
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Old Aug 6, 2014 | 08:25 AM
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Originally Posted by RonSSNova
As I was sorting throug a host of error messages recently, the last items I looked at were the PCM and TAC module. Clearly wet. And had been wet. White corrosion on the PCM.
I wasn't in the least bit surprised given the location.

Although I don't drive the car in the rain, it most certainly was driven in the winter in NJ by the prev owner.

My car did sit out in a massive rain storm a day before I peeked in there.
The udder was clean.

I think I'll make a cover (heavy plastic bag) to put up above the PCM/TAC so water from rain or washing doesn't flow down there. I'll prob take both out, clean and re-install at some point.

I'll say it again, what a dumb place to put the brains of the car.
Talking with one of my employees....he suggested a method he uses on his remote control boat radio receivers. Take a large balloon and stretch it open, wrapping it around the TAC. Not sure this would work though, given the shape and how it mounts.
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Old Aug 6, 2014 | 08:59 PM
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I was just thinking some sort of large heavy plastic bag. It wouldn't take much.
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Old Aug 8, 2014 | 11:09 PM
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There shouldn't be a hole in the TAC module. I was having similar problems Service Traction Control, Reduced Eng. Power etc. found also water in the plug connectors at the TAC module.
Dried everything out light film of grease on the plug seals and I siliconed the backs of the plugs where the wires go in. I also put a bead of silicone around the access panel in the wheel well and on the bottom access cover. Have washed several times and have got quite a few miles with no reassurance of the fault codes. What was GM thinking putting these modules where they did?????
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Old Aug 8, 2014 | 11:17 PM
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Originally Posted by Catman58
There shouldn't be a hole in the TAC module. I was having similar problems Service Traction Control, Reduced Eng. Power etc. found also water in the plug connectors at the TAC module.
Dried everything out light film of grease on the plug seals and I siliconed the backs of the plugs where the wires go in. I also put a bead of silicone around the access panel in the wheel well and on the bottom access cover. Have washed several times and have got quite a few miles with no reassurance of the fault codes. What was GM thinking putting these modules where they did?????
Once it cools down a bit (in Houston), I'm thinking about doing the same with some silicone
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Old Aug 9, 2014 | 12:27 AM
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I'm going to be removing those modules soon, cleaning the pins and all that good stuff.
Got the REP again yesterday. P1120 this time. And it hasn't been wet here.
Good idea on the silicone seal on that panel. Although I don't drive mine in the rain.
Intermittents are a bitch!

Ron
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Old Aug 21, 2024 | 08:08 PM
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Default C5 corvette tac issue

Originally Posted by MrJonMan
So I was getting random "reduced engine power codes" along with random others, and when I accessed my TAC, there was a hole in the bottom of it & when I removed the plug, sprayed compressed air in it, water shot out.

The codes appeared twice, both after taking it for a hand wash......the first time was after a header install, where some wires got fried, so in the couple days it took to repair that, the TAC must've dried out because it started and ran fine....including after some rain driving, until the next hand wash.

This time there were no melted wires so examined the TAC and found the moisture issue.

I took it apart, dried, applied dielectric grease liberally, filled hole in casing with black silicon, and then wrapped plug in electrical tape to try and help keep water out.

Other ideas to how it is getting wet, or ways to stop it?

***Side note, I'm currently dealing with a separate issue, "service traction control/ABS" warning, along with a large amount of codes. Going to try cleaning the grounds. As it doesn't happen every time I drive the car
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Hey bud, do you remember what the issue was and did you ever get this fixed? 
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Old Aug 21, 2024 | 08:54 PM
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This is a 10 year old thread, I doubt that you will get a response, best to start a new thread.
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Old Aug 22, 2024 | 08:02 AM
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Originally Posted by Lorenc quni
Spoiler
 

Hey bud, do you remember what the issue was and did you ever get this fixed? 
I just sealed up the crack in the TAC housing and it seemed to work.
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