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Brake Line replacement

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Old Feb 2, 2015 | 03:49 PM
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Default Brake Line replacement

Hello all,

I have done dozens of brakes jobs, but I have NEVER needed to replace the brake lines. Is there a tutorial on the forum (I've searched)? I cant find one specific to C5s on Google either.

Can you all offer tricks or special tools I may need. I'm changing the brakes, rotors, shocks and paint calipers this weekend.

Thanks
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Old Feb 2, 2015 | 04:20 PM
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Are you talking about the flexible lines that connect to the calipers?

If so, no special tools needed. I replaced mine with Russell s/s lines last summer...pretty straight forward. Instructions came with the lines.
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Old Feb 2, 2015 | 08:52 PM
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Originally Posted by 4XLR8N
Are you talking about the flexible lines that connect to the calipers?

If so, no special tools needed. I replaced mine with Russell s/s lines last summer...pretty straight forward. Instructions came with the lines.
Yup, and I'm using the same brand you used.

Thanks for the input.

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Old Feb 3, 2015 | 08:38 AM
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When working on brake lines I use a tubing wrench which is like a box end but has a portion cut out so you can slide it around the tubing and get a better grip on the threaded fastener.

Not recommending this brand or site but here is what they look like. They may be fine but I buy the highest quality name brand tools I can and HF is not where I shop.

http://www.harborfreight.com/5-pc-sa...set-68865.html
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Old Feb 3, 2015 | 09:47 AM
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Flare wrenches are what you need. I would think they would need to be metric size. Check the new brake line ends with open-end wrench to make sure if the size is metric or SAE.

Also flare wrenches are thicker than normal open-end wrenches; that's because it may take more force with a shorter wrench to loosen the lines.

I would go with Craftsman flare wrenches or Kobalt (Lowe's).
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Old Feb 3, 2015 | 10:00 AM
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Flare wrenches are always a good idea when working on brake lines, fuel lines, etc. I didn't mention them as I don't really consider them "special tools" as I have always had them.

That said, to be honest, I don't remember if I used mine or not. I don't think I did because mine are english not metric.
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Old Feb 3, 2015 | 10:23 AM
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Originally Posted by Robesp
Hello all,

I have done dozens of brakes jobs, but I have NEVER needed to replace the brake lines. Is there a tutorial on the forum (I've searched)? I cant find one specific to C5s on Google either.

Can you all offer tricks or special tools I may need. I'm changing the brakes, rotors, shocks and paint calipers this weekend.

Thanks
I would get something to plug the line to the master cylinder so that you minimize the amount of brake fluid that leaks out. If you let too much of the fluid leak out you run the chance of getting AIR into the antilock brake module which is a PITA to purge the air out. I used plastic cellophane with a rubber band to "cap off" the brake line while I installed the new flex brake line.
Enjoy,
Ray
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Old Feb 3, 2015 | 10:39 AM
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If you replace one line at a time, there shouldn't be a lot of leakage. If the old flex lines are the originals with rubber hose, you can crimp them prior to removing the line from the caliper.

Remove the line on the caliper side first, then install the new line on the caliper. Remove the old flex line and immediately install the other end of the new line. Do that for each of the lines and then you can go back and bleed each caliper.
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Old Feb 3, 2015 | 10:52 AM
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Just replaced rotors, pads, and brake lines this past weekend. The lines that I bought had a small rubber cap to install on the lines from the master cylinder to seal them off. Also, here is a link to a short tutorial on it as well.

http://www.toquez06.com/ssbrakes.html

I'm sure there is a video on utube somewhere as well. Take your time and keep everything clean, clean, clean! Good Luck!
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Old Feb 3, 2015 | 12:02 PM
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Thanks to all!
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Old Feb 3, 2015 | 02:11 PM
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I have seen some old show cars with clear plastic molded over the braided steel brake line . I don't see these often selected in the posts but it seems like another layer of protection, although unneeded. I see the advantage as keeping small debris from working into the weave of the woven protection.
anybody have any thoughts about this type of construction?
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Old Feb 3, 2015 | 04:26 PM
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Originally Posted by strand rider
I have seen some old show cars with clear plastic molded over the braided steel brake line . I don't see these often selected in the posts but it seems like another layer of protection, although unneeded. I see the advantage as keeping small debris from working into the weave of the woven protection.
anybody have any thoughts about this type of construction?
The Stop Tech lines I used has a "clear abrasion resistant PVC cover for maximum protection" layer over the braided layer, similar to what you describe. I didn't notice it until I took it out of the package.
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Old Feb 5, 2015 | 07:18 AM
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Had to do an entire brake line replacement on my 03 Silverado last fall...picked up a set of Craftsman metric flare wrenches for $20.00 ...well worth it ! Don't do a line replacement without them !
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Old Feb 5, 2015 | 03:18 PM
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Originally Posted by SG Lou
Had to do an entire brake line replacement on my 03 Silverado last fall...picked up a set of Craftsman metric flare wrenches for $20.00 ...well worth it ! Don't do a line replacement without them !
Grabbed a set today and now I have a weekend project! Its Corvette mod season, footballs over...

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Old Feb 5, 2015 | 06:04 PM
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Originally Posted by Ray 2000 C5 FRC
I would get something to plug the line to the master cylinder so that you minimize the amount of brake fluid that leaks out. If you let too much of the fluid leak out you run the chance of getting AIR into the antilock brake module which is a PITA to purge the air out. I used plastic cellophane with a rubber band to "cap off" the brake line while I installed the new flex brake line.
Enjoy,
Ray
I think that Eastwoods makes some clip-on "plugs", that can be attached to the open end of the brake line, while you remove/attach the lines at the caliper.
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