HORRIBLE steering after engine swap
Thanks for all the input,
Nate
Either one of those would make the steering feel vague. But not hard. Sounds like the power steering hoses weren't routed correctly around the steering shaft. So when you turn the wheel they bind up on the hoses.
Have somebody sit in the car and pop the hood and watch the steering shaft right at the rack. See if its hitting anything while it turns. make them turn it each way full lock a few times.





With the car on the pavement, have an assistant start the engine and move the steering wheel SLIGHT LEFT & SLIGHT RIGHT.. While they are moving the steering wheel, you need to examine ALL parts of the steering gear & front suspension and look for any lost motion (something that is loose or moves as a result of the not being properly installed or missing parts.
Some of those things are:
1. Rack Assembly. There is a bushing on the passengers side that MUST be properly installed. Some people replace it with a poly bushing for a better feel.
2. Steering Wheel Shaft coupler to the Rack input shaft coupler. Its attached with a bolt and it MUST be properly torqued tight.
3. Steering rack tie rod to each front wheel. Look for excessive play
4. Front K Member. Is it tight??
5. ALIGNMENT>>> If you had the front K member out or loosened, it could have effected the alignment. Look at the alignment eccentrics on the control arms. See if any are way out of alignment as compared to the others.
6. Don't leave out the rear end. If there is something loose/worn out of alignment back there It can and will cause weird handling issues.
If I were a betting man, I would lay money on the rack being loose (missing or damaged bushing) or the connector at the steering shaft being loose/improperly tightened.



Bill





With the car on the pavement, have an assistant start the engine and move the steering wheel SLIGHT LEFT & SLIGHT RIGHT.. While they are moving the steering wheel, you need to examine ALL parts of the steering gear & front suspension and look for any lost motion (something that is loose or moves as a result of the not being properly installed or missing parts.
Some of those things are:
1. Rack Assembly. There is a bushing on the passengers side that MUST be properly installed. Some people replace it with a poly bushing for a better feel.
2. Steering Wheel Shaft coupler to the Rack input shaft coupler. Its attached with a bolt and it MUST be properly torqued tight.
3. Steering rack tie rod to each front wheel. Look for excessive play
4. Front K Member. Is it tight??
5. ALIGNMENT>>> If you had the front K member out or loosened, it could have effected the alignment. Look at the alignment eccentrics on the control arms. See if any are way out of alignment as compared to the others.
6. Don't leave out the rear end. If there is something loose/worn out of alignment back there It can and will cause weird handling issues.
If I were a betting man, I would lay money on the rack being loose (missing or damaged bushing) or the connector at the steering shaft being loose/improperly tightened.



Bill

2 and 3 were my first thoughts. David Farmer had the set screw/bolt that holds the steering wheel shaft connected to the steering rack back out and come apart on track.
After that he put some force behind it.Doug Rippie sells Delrin and solid bushings for the rack. I would replace it with at least poly should you ever pull it out.
The Autocross section used to have a link to torque specs for everything suspension. If you can't find it, I can try digging it up.
The Best of Corvette for Corvette Enthusiasts





TRUE!Well,,,, Its difficult to make recommendation. We need to know what you intend on using the car for and how/why you feel you need to IMPROVE the handling.
My 02 ZO6 lost a LOT of its high speed agility. When I took high speed highway entrance sweeping turns, the car would step out side ways if anything unsettled the suspension. BOY What a butt pucker moment!


I had the OEM ZO6 stock suspension with 45,000 miles on the clock. Started to notice the soggy handling at around 35,000 miles. Just adding C6 ZO6 Shocks completely solved that issue!
100% drop in replacement at around $350 for all four.I'm happy with it with the shock improvement and I know its limits. I have a lot wider rear tires so, I could add C6 zo6 sway bars for a more flatter handling car. I have the bars and may try them.
I do plan on adding poly bushing in the A rams and sway bars.
Paul/Cybermind, I think a set of new shocks will be added to the parts list now. I always thought Bilsteins were pretty highly rated, not so much?
The Koni Sports cost about 3 times the price of the Bilsteins. Are they worth the money? Oh yes!!!
It all depends what you're willing to spend and what you plan to do with the car.
TRUE!Well,,,, Its difficult to make recommendation. We need to know what you intend on using the car for and how/why you feel you need to IMPROVE the handling.
My 02 ZO6 lost a LOT of its high speed agility. When I took high speed highway entrance sweeping turns, the car would step out side ways if anything unsettled the suspension. BOY What a butt pucker moment!


I had the OEM ZO6 stock suspension with 45,000 miles on the clock. Started to notice the soggy handling at around 35,000 miles. Just adding C6 ZO6 Shocks completely solved that issue!
100% drop in replacement at around $350 for all four.I'm happy with it with the shock improvement and I know its limits. I have a lot wider rear tires so, I could add C6 zo6 sway bars for a more flatter handling car. I have the bars and may try them.
I do plan on adding poly bushing in the A rams and sway bars.
Here is what we were looking at.

Then this..

Then this...

lionelhutz called it. Turns out, my shaft has a slight bend in it. Points slightly to the left
hahaha. But seriously, I would say there is probably a 4mm "bow" in the shaft that is noticed when going from full right turn to full left. Good news, its not affecting anything horribly, at least I now know it's not as mechanically dangerous as it feels. I think Ill be able to make it through the rest of the summer and then this winter do a full suspension swap (bushings, sway bars, shocks). At the same time I'm going to drop that driver side header and put a dimple in it. Thoughts? Also, there is a set of C6Z06 shocks in the parts section for $150, decent deal?Thanks again everyone
Nate














