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Front shock removal - broken stud

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Old May 5, 2018 | 11:38 AM
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Default Front shock removal - broken stud

So I get the special Lisle removal tool (20400) - attach it to the shock top - marvel at its design - and the top of the shock stud breaks off. Now I have the broken piece stuck in the tool (can’t use it on the other side) - and a broken shock top. Saw Froggy’s video - headed out to find a strap wrench - but the OEM shocks have this ‘rubber surround’ and not sure how the strap wrench will be able to hold it - cut off the surround with a dremel?
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Old May 5, 2018 | 11:44 AM
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Originally Posted by jjc508520
So I get the special Lisle removal tool (20400) - attach it to the shock top - marvel at its design - and the top of the shock stud breaks off. Now I have the broken piece stuck in the tool (can’t use it on the other side) - and a broken shock top. Saw Froggy’s video - headed out to find a strap wrench - but the OEM shocks have this ‘rubber surround’ and not sure how the strap wrench will be able to hold it - cut off the surround with a dremel?
i can feel that there is nothing behind that surround - I guess cut it away and grab the stem with a vise grips...
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Old May 5, 2018 | 11:59 AM
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Used a tin snips and cut away the surround - put a vise grips on the stem but it’s not holding....
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Old May 5, 2018 | 12:03 PM
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Seems that our 4-wheeling brethren are similarly afflicted...

http://www.jeepforum.com/forum/f9/fr.../890836?page=1
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Old May 5, 2018 | 12:28 PM
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Spray with penetrating oil, roughen up where you are going to bite on with pliers or even a pipe wrench. Use a powerful impact and hit it fast.
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Old May 5, 2018 | 01:09 PM
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impact wrenches will often do the job.
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Old May 5, 2018 | 01:44 PM
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Got an angle grinder and some Diablo wheels - cut the shaft and then put a flat on it so the vice grips would hold - it’s off....
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Old May 5, 2018 | 02:57 PM
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Using the same method I had the other side off in about half an hour and it was rusted even worse. The Diablo blade cuts through the shock shaft like butter - then going two little flat spots on it and grab it with a vise grip - job done!

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Old May 5, 2018 | 05:30 PM
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Good job
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Old May 5, 2018 | 05:59 PM
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i thought I’d get away with not having to move the coolant reservoir - but the Bilsteins have an Allen key in the top so had to do the deed - but it wasn’t bad at all - learning more all the time - I just wish it wasn’t on a ‘surprise’ basis....
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Old May 5, 2018 | 10:06 PM
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When you learn it on a surprise basis you'll remember it easier I think so it's not a bad thing. Back in the day when we had those on customers cars we used an air hammer and chisel on the nut. Off in a couple seconds.
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Old May 5, 2018 | 10:39 PM
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Moved to C5 Tech.
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