HELP! Overheating coolant
Car: 2003 C5 base auto; no mods; 75k miles
TL;DR - overheated on idle; replaced thermostat, pump, cleaned radiator...same issue on cool night idling in garage even with fan blowing air into scoop
I have scoured the forums for other options, but haven't come up with anything.
A couple days ago, drove home after work, parked in street at house to run into garage. Spent a couple minutes.
When I went back to the car, first thing I noticed was exhaust was shaking...thought it was odd.
Got into the car and immediately noticed the air was blowing HOT. DIC was chiming and showing "Reduced Engine Power." Coolant gauge completely maxed out (>260 F). Turned off engine then popped hood and took a look around. Noticed that the street was covered in coolant. After top and bottom inspection, all the coolant came from the pressure cap on the surge tank. No leaks from hoses or otherwise.
Next steps I performed
- Pulled in garage later that night, topped off coolant. Ran car on idle and temp climbed up to 245 before I shut it off
- Drained coolant (did break metal thingy on the petcock...)
- Coolant looked normal
- Spent an inordinate amount of time getting radiator out
- Radiator wasn't really that dirty, but cleaned radiator fins anyway; radiator also seemed to have normal flow from inlet to outlet
- Removed thermostat; tested on stove and it was operating normally
- Removed water pump and replaced
- Even though thermostat was fine, still replaced it
- Replaced pressure cap
- Reassembled everything
- Refilled with with pre-mixed 50/50 DEXCOOL
- Burped exactly according the service manual
During this time, I was able to verify that both driver and passenger fans were being turned on by the ECU.
The one thing that I found odd during the idling process is I can't get the A/C to blow hot, even with the temp up to 90 F on the controls.
I would say it might be a faulty ECT, but that doesn't explain the original coolant spillage.
Any help would be greatly appreciated!
Last edited by RIKKI Z-06; Jul 14, 2019 at 01:07 PM.
See attached graph.
It took 9 minutes for the temp to reach 235 and the fans to kick on.
It took until 12 minutes 30 seconds for the temp to reach 252, when I turned it off.
Last edited by Dranir; Jul 14, 2019 at 04:17 PM.
After all that I would bypass the heater core. Do you have any signs of loss of coolant anywhere?
Check the oil and the cap for any signs of coolant leaks.
Inspect the surge tank on the bottom t connection
Inspect the top and bottom corners of the rad
Get under the car to look for signs of dried coolant which will look chalky white.
Last edited by My Vette Life; Jul 15, 2019 at 10:36 AM.
The Best of Corvette for Corvette Enthusiasts
1. Fill system through radiator surge tank opening up to base of fill neck. Start engine and idle
for one minute. Install radiator surge tank cap. Cycle RPM from idle to 3000 in 30 second
intervals until engine coolant reaches 210°F (99°C). Shut off engine.
2. Loosen radiator surge tank cap. After all hissing stops, remove cap. Start engine. Idle engine
for one minute and fill surge tank to between FULL COLD and FULL HOT. Install radiator
surge tank cap. Cycle RPM from idle to 3000 in 30 second intervals until engine coolant
reaches 210°F (99°C). Shut off engine. Top off coolant as necessary.
One thing that sticks out to me is that you said the fans kicked on at 235F. The high-speed fans, yes. But what about the low-speed fan setting?





There is a very common problem with our C5s. There is a 1" space between the AC Condenser and Radiator. It commonly gets clogged with grass/trash/sand/dirt. You need to pull the air bridge and the plastic cover over the radiator and inspect that space.
BACK Flush the cooling fins with a garden hose on direct stream and see what all comes out. After that procedure see if it returns back to normal.
Also look at the cool air intake in front of the car and make sure its clean and not blocked with trash/leaves/dirt.
It seems the Low Speed mode is not kicking in. That would explain what's happening!Both fans are supposed to start in low speed at 226°F. If temperature continues to raise and reaches 235°F then they change to high speed. Once temperature drops back to 226°F they change to low speed again, and if temperature reaches 219°F they are turned off.
Last edited by GCG; Jul 15, 2019 at 02:14 PM.
After all that I would bypass the heater core. Do you have any signs of loss of coolant anywhere?
Check the oil and the cap for any signs of coolant leaks.
Inspect the surge tank on the bottom t connection
Inspect the top and bottom corners of the rad
Get under the car to look for signs of dried coolant which will look chalky white.
1. Fill system through radiator surge tank opening up to base of fill neck. Start engine and idle
for one minute. Install radiator surge tank cap. Cycle RPM from idle to 3000 in 30 second
intervals until engine coolant reaches 210°F (99°C). Shut off engine.
2. Loosen radiator surge tank cap. After all hissing stops, remove cap. Start engine. Idle engine
for one minute and fill surge tank to between FULL COLD and FULL HOT. Install radiator
surge tank cap. Cycle RPM from idle to 3000 in 30 second intervals until engine coolant
reaches 210°F (99°C). Shut off engine. Top off coolant as necessary.
I have the factory service manual and have done this 3x over.
















