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C6 weight reduction?

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Old Dec 8, 2006 | 01:47 AM
  #21  
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The money for development & tooling for aluminum frame has already been spent. It would make sense to make it available as a production option on the regular C6.

I thought I read somewhere that Alcoa was producing these frames at a loss -- for now, and they were looking for ways to make aluminum frames more mainstream in the auto industry. Placing it into the regular C6 would be a logical next step to make this happen.
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Old Dec 8, 2006 | 01:58 AM
  #22  
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Originally Posted by foliva
The money for development & tooling for aluminum frame has already been spent. It would make sense to make it available as a production option on the regular C6.

I thought I read somewhere that Alcoa was producing these frames at a loss -- for now, and they were looking for ways to make aluminum frames more mainstream in the auto industry. Placing it into the regular C6 would be a logical next step to make this happen.
I'd want to see some long term fatigue life figures before jumping on that bandwagon. All aluminum support members suffer fatigue (steel doesn't unless the stresses exceed a certain threshold called the fatigue limit, which a competent designer will design below, but aluminum doesn't have a fatigue limit, any and every stress adds to the inevitable fatigue failure of the part). Besides, I recall reading that the justification for the fixed roof in the Z06 is because the aluminum frame isn't as stiff as the steel frame of the regular coupes and convertibles. So it requires extra bracing elsewhere to compensate.

If you're really serious about shedding some weight from the car, lose the power seats, power windows, the 7 heavy speaker magnets, etc, etc, etc. No reason the car couldn't get down to C6R weight if you started tossing out the things the C6R doesn't have.
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Old Dec 8, 2006 | 06:01 AM
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They did it by changes to the frame rails, carbon fiber quarter panels and a different floor panel. Too much additional cost - people gripe now, I can't see the average owner interested in shelling out an additional 5 to 7 k for .2 in the quarter. There are many, many less expensive ways to achieve better results in the after market. I know you'll find this hard to believe but most don't care about the quarter mile times (myself included) the only times I've tracked my Corvettes have been at road courses for track days and autocrosses. Quarter mile times are irrelevant to me.

Paul

Last edited by talon90; Dec 8, 2006 at 12:50 PM.
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Old Dec 8, 2006 | 06:02 AM
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Originally Posted by foliva
The money for development & tooling for aluminum frame has already been spent. It would make sense to make it available as a production option on the regular C6.

I thought I read somewhere that Alcoa was producing these frames at a loss -- for now, and they were looking for ways to make aluminum frames more mainstream in the auto industry. Placing it into the regular C6 would be a logical next step to make this happen.
They are a different size than the C6. It would prompt a different part so I'm not sure how much they would leverage their cost.
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Old Dec 8, 2006 | 06:35 AM
  #25  
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Originally Posted by OregonC6
yes, but even some owners of C6s with the Z51 option persist in calling their cars "My Z51".

It seems at present there are really three cars where in the past there would have been only one. Today we have the Z06, C6 Corvette, and the Z51. In the past they would all have been called " Corvettes ".

.
Not so. In the 60's and 70's people refered to options all the time..L-88, LT-1..... For Camaro's it was--Z-28, SS,RS. Mustang ...Mach I Boss 302. Maybe some folks thought everthing out there was a "Car", but the people that owned those special models wanted everyone to know what they had. Ego's needed to be fed then too.
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Old Dec 8, 2006 | 08:16 AM
  #26  
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Originally Posted by BigJoe
Haha, most of us could go on a diet and lose more weight than you'd gain taking off a few "unnecessary" parts.
Also search on the 100s of posts moaning that the Vette doesn't have every bell and whistle that the {enter any foreign car here} has. For everyone like you there are 20-30 folks that could care less that their must-have air conditioned seats, or whatever, add weight to the car.
You got that right Big Joe

Quike ways to reduce wt ( on the car ):
take out your speakers, and carpet ~ 75-80 lbs reduced
change to race seats, no not leather covered Racro's ~ 50 lbs reduced
get rid of run flat tires ~ 10 lbs less per tire

There that is almost 200 lbs reduced.

Not to mention carbon fiber body pannels
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Old Dec 8, 2006 | 10:27 AM
  #27  
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Originally Posted by shopdog
I'd want to see some long term fatigue life figures before jumping on that bandwagon. All aluminum support members suffer fatigue (steel doesn't unless the stresses exceed a certain threshold called the fatigue limit, which a competent designer will design below, but aluminum doesn't have a fatigue limit, any and every stress adds to the inevitable fatigue failure of the part). Besides, I recall reading that the justification for the fixed roof in the Z06 is because the aluminum frame isn't as stiff as the steel frame of the regular coupes and convertibles. So it requires extra bracing elsewhere to compensate.

If you're really serious about shedding some weight from the car, lose the power seats, power windows, the 7 heavy speaker magnets, etc, etc, etc. No reason the car couldn't get down to C6R weight if you started tossing out the things the C6R doesn't have.
Very good advice, and I don't want any magnesium in a road car that needs to last more than a few years.

One of the best ways to drop weight is to install lighter wheels and two piece brake rotors. You can drop 8 to 10 lbs total unsprung weight with the rotors and as much with the right wheels.
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Old Dec 8, 2006 | 12:34 PM
  #28  
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i think you mean .2 right?

Originally Posted by talon90
... I can't see the average owner interested in shelling out an additional 5 to 7 k for .02 in the quarter.
Paul
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Old Dec 8, 2006 | 12:50 PM
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Originally Posted by vette-oholic
i think you mean .2 right?
Yep, .2 sorry about that.
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Old Dec 8, 2006 | 07:17 PM
  #30  
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Originally Posted by shopdog
I'd want to see some long term fatigue life figures before jumping on that bandwagon. All aluminum support members suffer fatigue (steel doesn't unless the stresses exceed a certain threshold called the fatigue limit, which a competent designer will design below, but aluminum doesn't have a fatigue limit, any and every stress adds to the inevitable fatigue failure of the part). Besides, I recall reading that the justification for the fixed roof in the Z06 is because the aluminum frame isn't as stiff as the steel frame of the regular coupes and convertibles. So it requires extra bracing elsewhere to compensate.

If you're really serious about shedding some weight from the car, lose the power seats, power windows, the 7 heavy speaker magnets, etc, etc, etc. No reason the car couldn't get down to C6R weight if you started tossing out the things the C6R doesn't have.
I wonder if there could be a relationship with the mechanical natural frequency of the frame & the fatigue limit. If you could move the MNR outside the range of normal frame stresses, would this increase the lifetime of the frame? I'd be interested to know more about how GM went about solving the problem you speak of.

Also, I remember reading that the aluminum frame stiffness was within a few percent of the steel frame.

Everytime I think about how cool it would be to slide an aluminum frame under my car, I think about the fact that I have a stiffer frame.
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Old Dec 8, 2006 | 07:37 PM
  #31  
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I like mine just the way it is. If you want a faster car, you can probably spend less money modifing the engine, but if you want a lighter car, then it will be $$$$ and I personally don't see the purpose....
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Old Dec 8, 2006 | 10:23 PM
  #32  
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No Vert or targa with Z06 frame would be my guess.
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Old Dec 9, 2006 | 12:50 AM
  #33  
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Originally Posted by AU N EGL
Quike ways to reduce wt ( on the car ):
take out your speakers, and carpet ~ 75-80 lbs reduced
change to race seats, no not leather covered Racro's ~ 50 lbs reduced
get rid of run flat tires ~ 10 lbs less per tire

There that is almost 200 lbs reduced.

Not to mention carbon fiber body pannels

Don't forget Mag wheels
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Old Dec 9, 2006 | 09:46 AM
  #34  
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Originally Posted by talon90
They did it by changes to the frame rails, carbon fiber quarter panels and a different floor panel. Too much additional cost - people gripe now, I can't see the average owner interested in shelling out an additional 5 to 7 k for .2 in the quarter. There are many, many less expensive ways to achieve better results in the after market. I know you'll find this hard to believe but most don't care about the quarter mile times (myself included) the only times I've tracked my Corvettes have been at road courses for track days and autocrosses. Quarter mile times are irrelevant to me.

Paul

I wonder how much gain on an autocross track that hundred or so pound weight savings would get you.
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Old Dec 9, 2006 | 10:05 AM
  #35  
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Obviously lightening up the car would change the dynamics, but would this change be positive or negative? Remember the C6R has a lot of added downforce from the front splitter and the rear spoiler. I think if you made the car too light it would want to take off at higher speeds. But want the heck do I know, I'm a finance major ! Call me if you need to borrow some extra money for all that magnesium and carbon fiber.....
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Old Dec 9, 2006 | 07:48 PM
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Just increase HP to offset weight.
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Old Dec 9, 2006 | 08:03 PM
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Personally, I'd rather see optional engines in the "base" coupe and convertible like in the 60s and early 70s. Keep the current LS2 as the standard engine and add 2 or 3 more powerful optional ones. (I'm no expert but I've got to believe that certain tweaks could be done in order to offer multiple engine choices based on the current 6 liter block; maybe they could even offer a version of the 7 liter in non-Z06 cars.) Hell, there could even be some subtle badging on the sides of the car or on the hood to represent which engine is in the car (again, like they did in the 60s and early 70s). Optional engines were once a way to make one's Corvette a bit special; now that just about everything comes standard on the car and there's just the one engine, all non-Z06 Corvettes are pretty much the same. Just a thought.
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Old Dec 9, 2006 | 09:41 PM
  #38  
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Originally Posted by Maybesomeday312
Obviously lightening up the car would change the dynamics, but would this change be positive or negative? Remember the C6R has a lot of added downforce from the front splitter and the rear spoiler. I think if you made the car too light it would want to take off at higher speeds. But want the heck do I know, I'm a finance major ! Call me if you need to borrow some extra money for all that magnesium and carbon fiber.....
c6r is sporting a steel frame....iwillkeep mine.
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Old Dec 9, 2006 | 10:30 PM
  #39  
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Originally Posted by Larry B.
I think I read somewhere that the ZO6 had an aluninum frame. Sorry I don't remenber where... I might be wrong....Just repeating what I read somewhere.
You are correct. The Z06 has an aluminum frame and the roof panel is not removable. My guess is that the "steel" frame in the C6 is more rigid and eliminates the "shakes" when the roof panel is out...
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Old Dec 10, 2006 | 12:14 PM
  #40  
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I was under the impression that the Z06 aluminum frame was constrained by the need to be dimensionally identical to the steel frame. Maybe if they could start with a clean sheet they could achieve the durability and strength of the steel frame and still provide for a removable roof and a big weight reduction.

I remember reading the book "All Corvettes are Red" where the design engineers were proud that they developed a cost analysis for weight saving. Something like $10 per pound in the mid 1990's was established as the threshold of deciding whether a given weight saving was worth the cost. That would mean something on the order of $2,000 could be budgeted toward an aluminum frame if you figure in a little inflation since the C5 days. I'd pay it to get a sub 3,000 lb car. I'm not so sure about the collision repair issues though.
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