Header Coating
From Jet Hott:
Heat: The coating promotes denser, more potent fuel/air charges by insulating the engine bay from exhaust heat.
Also, it accelerates the pulsed-vacuum effect on “tuned” headers, resulting in more effective scavenging of cylinders. The increased velocity of exhaust gases produced by higher exit inertia not only clears each cylinder more quickly; it also draws in the next fuel/air charge more efficiently.
IMO most people just don't want to spend the money to coat their headers for what they perceive as a negligible benefit. I wanted my LG Pro long tubes coated....I like them that way.

On the other hand, 300 series stainless steel already does NOT transfer heat very well. It has one third the thermal conductivity of carbon steel. Yes, Jet Hot will help the stainless a little bit (10% better), but not much. The ability of a material to transfer heat is the conductivity of the material divided by the thickness. So a low conductivity steel that is the full wall thickness of the tubing is a lot better than a coating that is only a few thousandths thick.
Remember, the only reason Jet Hot is advertising hp increases is due to velocity increases from keeping the exhaust gas hot. Stainless already does this, adding coating helps just a bit more. The other reason I'm leery is that I've asked Jet Hot for the conductivity and thickness of their coatings. They will not give these out, so I assumed some numbers (and my numbers are probably better than what Jet Hot gets, I used .006" thick with the same thermal conductivity as aluminum oxide) and by my calculations Jet Hot only decreased the heat transfer by 10% for a stainless header (that uses .065" wall tubing) and by 25% for a carbon steel header. But, remember, since stainless is so good, even without a coating, the stainless transfers under half the heat than a Jet Hot coated carbon steel header.
You guys that have the coating, go ahead and believe that you are getting more from it than you really are. At least they are really pretty. I'd really like to see someone do some dyno pulls before and after Jet Hot coating on Stainless headers. You will not see it on the dyno. Jet Hot makes a GREAT coating. I had the coating on my 94 Z28 when I had cheap carbon steel headers. I'm just not going to waste the money for coating a stainless header, it's past the point of diminishing returns.
Last edited by glennhl; Jan 6, 2008 at 10:59 PM.
I have coated headers on my 07, and will most likely not coat the ones for my 08. The quality of my JET-HOT coating was horrible, and their customer service is even worst. Their Arizona plant is a disaster.




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On the other hand, 300 series stainless steel already does NOT transfer heat very well. It has one third the thermal conductivity of carbon steel. Yes, Jet Hot will help the stainless a little bit (10% better), but not much. The ability of a material to transfer heat is the conductivity of the material divided by the thickness. So a low conductivity steel that is the full wall thickness of the tubing is a lot better than a coating that is only a few thousandths thick.
Remember, the only reason Jet Hot is advertising hp increases is due to velocity increases from keeping the exhaust gas hot. Stainless already does this, adding coating helps just a bit more. The other reason I'm leery is that I've asked Jet Hot for the conductivity and thickness of their coatings. They will not give these out, so I assumed some numbers (and my numbers are probably better than what Jet Hot gets, I used .006" thick with the same thermal conductivity as aluminum oxide) and by my calculations Jet Hot only decreased the heat transfer by 10% for a stainless header (that uses .065" wall tubing) and by 25% for a carbon steel header. But, remember, since stainless is so good, even without a coating, the stainless transfers under half the heat than a Jet Hot coated carbon steel header.
You guys that have the coating, go ahead and believe that you are getting more from it than you really are. At least they are really pretty. I'd really like to see someone do some dyno pulls before and after Jet Hot coating on Stainless headers. You will not see it on the dyno. Jet Hot makes a GREAT coating. I had the coating on my 94 Z28 when I had cheap carbon steel headers. I'm just not going to waste the money for coating a stainless header, it's past the point of diminishing returns.
I posted this on another forum-
Saying you don't need to coat headers because they are stainless is a massive load of junk. Most of the people who say that do so because they want to sell you a header, and get you out their face. There is no money in coating, and it is a hassle shipping things around, so most companies don't want to be bothered. Even in my own business, it is a PITA for me to manage because of all the headers going to different plants, and the time it adds to orders. Now I have to worry about two tracking numbers for each header, and making sure the coater does not loose the hardware or whatever. That being said, I push the product because I believe in it, and feel that it makes my customers happier with their product.
[B][COLOR="Red"]Here is what I tell all my customers-
Cast iron is a great insulator. Your stock manifolds do a pretty decent job of keeping exhaust heat inside and not letting it in the engine bay. Stainless steel on the other hand is much thinner and simply leaches heat in the engine bay. The analogy I use is that an uncoated header is like a garden hose with a million tiny holes in it. Because the hose dissipates water through all the tiny holes, the end result is that water comes out the end of the hose slower. An uncoated header is is the same way. Heat leaches out the entire length of the primary, and the end result is that exhaust is less pressurized, and velocity to the collector is slower. This is a bad thing because you want heat, and exhaust to leave the engine as fast as possible. Also, the quicker exhaust gas leaves the cylinder head, the quicker new air can replace it. If you coat a header, it seals all the "holes"/pores that exhaust gas "leaks" out (going back to the hose analogy). With no where to go, the hot exhaust gasses become highly pressurized and leaves the engine much faster. As it leaves, it creates a vacum effect that pulls the next pulse of air into the cylinder header, which will actually makes your engine breath much easier.
Now you understand why I chuckle when someone says there is no need to coat a stainless header because it will not rust. Coating has performance gains that IMO take precedence over any corrosion/looks advantage. I am personally a firm believer in coating, and run it on every car with headers we have owned.
I have coated headers on my 07, and will most likely not coat the ones for my 08. The quality of my JET-HOT coating was horrible, and their customer service is even worst. Their Arizona plant is a disaster.
We use Jet Hot 1700 now on all of our headers, which looks nicer and lasts longer. Also, all of our headers go through the PA plant, which does a better job because it is near the home office.
Never had an issue taking apart coated headers?
Thanks!
Also isnt coating them better for the cats to work better since all the heat is kept in and goes to the cat?
Last edited by pTr73; Jan 9, 2008 at 02:23 PM.
In my experiance, the places that try to talk you out of coating do so because quite honestly, it is a hassle shipping the parts around..and having the customer wonder where their header is for two weeks. It is easier for them to just sell you an uncoated header..take your money, and get you out their face. Also, there is really not any money in coating..it is something you add at cost or so. So next time you hear someone going on about how coating sucks...take a deeper look...there is likely other motivation

We have a free coating sale going on here that is a great deal. It includes free shipping, and Jet Hot 1700 degree extreme sterling for free.
http://forums.corvetteforum.com/show....php?t=1873105
Here is a picture of my Kooks Jet Hot Coated headers installed.



I have used Swain Tech coating on more than a few of my cars through the years. They don't look the best . But they work the best reducing heat transfer and last a very LONG time.
















