Plugging run flats
Check the repair details and requirements here in the Goodyear warranty:

http://forums.corvetteforum.com/1564263887-post8.html
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Goodyear Run Flat Repair Procedure
REPAIR PROCEDURE
1. CAREFULLY REMOVE THE TIRE COMPLETELY FROM THE RIM.
2. Locate the puncture on the inside of the tire and circle with crayon.
3. Remove puncturing object if it is still in the tire.
4. Carefully inspect tire on a good tire spreader, with ample light, which will show any cracks, breaks, punctures, damaged or broken beads.
5. Check liner for cuts, cracks, or holes which may cause the tubeless liner to lose air.
6. Check the injury with an inspection awl:
(a)Determine size and angle of injury.
(b)Check for ply or belt separation.
7. Reject any tire that has separation, loose cords, damaged bead(s), or any other non-repairable injury.
8. If the hole is simple and round, steps 9 through 17 of the puncture repair procedure will be successful.
NOTE: If the hole shows evidence of fabric splitting, such an injury cannot be properly repaired using this puncture repair procedure. Such an injury must be skived out and repaired as a section (reinforced) repair, which will maintain the serviceability of the tire, but will invalidate the tire's speed rating. If a section repair is necessary, the customer must be advised, before the repair is made, that the tire will lose its speed rating, and must not exceed operation at normal highway speeds.
9. Use a pre-buff cleaner and a scraper to remove contaminants from the liner in the area to be buffed around the injury.
10. Use a 7/32"carbide cutter for 1/4" repairs to clean out the puncture.
(a)Make sure that the drill follows the direction of the puncturing object.
(b)Always drill from inside to outside of tire.
11. Using chemical vulcanizing cement, lightly coat at least 1/2 of the tapered end of the repair plug. Install the plug in the prepared puncture according to the manufacturer's instructions. Trim the liner side of the plug slightly higher than the surface of the liner without stretching the plug.
12. Center the patch (or patch template) over the injury without removing the backing. Adhere to patch or template instructions, as to positioning as related to bead location. Mark around the outside edge of the patch, approximately 1/4" larger than the patch.
13. Buff the liner and plug at the puncture location. The buffed area should be slightly larger than the patch. The buffed surface should be finely grained (RMA 1 or 2 texture) and even for proper bonding. Use care to prevent burning the rubber with the buffing tool. Do not buff through the liner. Do not buff into the marking crayon.
14. Clean the buffing dust from the tire using only a vacuum or brush. Do not use gasoline or other petroleum solvents on the buffed area.
15. Coat the buffed liner surface and the patch with one evenly applied coat of chemical vulcanizing cement in accordance with the recommendations of the repair materials manufacturer. Allow the cement to dry thoroughly. Do not touch the cemented areas.
16. Install the patch with the beads of the tire in the relaxed position. Position the patch over the puncture according to the markings on the patch. Stitch the entire patch starting from the center, keeping the strokes close together to avoid trapping air under the patch.
17. Cut off the protruding end of the plug about 1/8" above the tread surface.
18. FINAL INSPECTION - The repair must seal the inner liner and fill the injury. After remounting and inflating check the repair, both beads and valve with a soap solution to assure a complete seal.
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Last edited by NYC6; Aug 24, 2010 at 01:39 PM. Reason: link above(post #2) has same info




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The proper way to repair a flat, if repairable, is to plug & patch. This prevents moisture intrusion that can cause damage to the tire structure.

the plug repair is getting ready to be outlawed by NHTSA for very good reasons. It does not seal the inner liner of the tire, which.. on a tubeless tire, is the inner tube. What happens? air begins to migrate under the inner liner of the tire, and "charge" the casing .... it carries moisture with it. When you check your tire pressure, it reads fine, but the damage is happening...as this moisture reaches the belt package, it causing rusting... there have been numerous cases where belt separations have occurred, leading to blow outs, and fatalities......
While I was manager of the Federal Tire Qualification Program, I served as expert Govt witness on several litigation's of this nature. I've seen the damage first hand...... you are playing Russian roulette my friend.
Please take the time to get the tire properly repaired
Wolfdogs: when the tire is repaired on the inside, the hole is still on the outside of the tire. It seems to me moisture can get into the belts from the outside, why would this be any different or worse?
A plug I intend to use has a mushroom head and is forced into the inside of the tire. Once plugged, I have a small 12v inflator and can bring the tire up to pressure.

Wolfdogs: when the tire is repaired on the inside, the hole is still on the outside of the tire. It seems to me moisture can get into the belts from the outside, why would this be any different or worse?
A plug I intend to use has a mushroom head and is forced into the inside of the tire. Once plugged, I have a small 12v inflator and can bring the tire up to pressure.
thats why this is the proper repair: (like you used). It seals the entire injury. The good ones even have a radial direction on the inner liner patch when applied.
patching alone does not get it in my book...
This Goodyear website has good info on using a patch/plug like wolfdogs' picture in his post above and, if done properly, will maintain the speed rating:
http://www.goodyear.com/cfmx/web/gov...e/psb_9811.cfm
It says:
Repairing is limited to the tread area only within the outside grooves. No repairs are allowed in the tread area beyond the outside grooves or in the sidewall area of the tire
Max number of repairs - 1
Max repair diameter - 1/4 inch
A Goodyear tire shop isn't the only place that can do a proper repair. I've had a couple of punctures repaired at my local Discount tire - and they do it for FREE!! Obviously they've earned my return business. I've had a number of sets of tires mounted and recently took a pair of front wheels over to get balanced because they are careful with my wheels and I know they'll take care of any punctures I get.
When recently at Discount Tire, they had this tire in their showroom and I took a picture and added the text:
Bob
I just went through this issue with my wife's C6. She picked up a small screw in the main tread which produced a slow leak. I took it to the local Goodyear guys who fixed it in half an hour for $25. Patch *and* plug *and* balance. They babied her (very low) car big time, too. Used a rubber pad on the jack (she has Elite skid strips so pucks weren't an issue.) I was impressed. (Los Gatos Goodyear for those of you in the South Bay area - avoid Skip's...)
Z//
I realize ambient is 78% N, and also that a tire that is filled with "100%" N is still going to have some ambient air (unless it's filled in a vacuum.)

with ya', Spin!!!I put up the "official line" in a previous post. I've had several punctures repaired properly for free by Discount Tire.
In the 5-1/2 years I've had 3 different c6s, I've had more punctures than I think I ever had in 40 years of driving prior to that. These runflats are nail/screw magnets!!!

I also have had one puncture just outside of the tread (I know some punk skateboarders I saw in the parking lot when I came out of a restaurant must have hammered it in there - no way it would get in that area by driving over it). I thought the tire had maybe 1,500 miles of tread on it, so I plugged it for local driving to run it smooth. I've got a couple sets of wheels/tires/sensors, so I could swap on some good ones for road trips.
I also had a puncture on a road trip. It was in the middle of the tread, but I plugged it and it lasted great for another 3,000 or 4,000 miles over the next few months.
Bob
the plug repair is getting ready to be outlawed by NHTSA for very good reasons. It does not seal the inner liner of the tire, which.. on a tubeless tire, is the inner tube. What happens? air begins to migrate under the inner liner of the tire, and "charge" the casing .... it carries moisture with it. When you check your tire pressure, it reads fine, but the damage is happening...as this moisture reaches the belt package, it causing rusting... there have been numerous cases where belt separations have occurred, leading to blow outs, and fatalities......
While I was manager of the Federal Tire Qualification Program, I served as expert Govt witness on several litigation's of this nature. I've seen the damage first hand...... you are playing Russian roulette my friend.
Please take the time to get the tire properly repaired

















