C6 Tech/Performance LS2, LS3, LS7, LS9 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

C6 Electrical Issues

Thread Tools
 
Search this Thread
 
Old May 13, 2023 | 10:51 PM
  #1  
Elon_Musk's Avatar
Elon_Musk
Thread Starter
6th Gear
 
Joined: May 2020
Posts: 6
Likes: 0
Default C6 Electrical Issues

Hey everyone! I am looking for some opinions on electrical issues I have been having.

Backstory on the car, its a 2012 Grand Sport, manual transmission. Freshly built 416 Stroker, and a couple other mods. So its not stock.

I had problems where 'service traction system' and service antilock brakes' would pop up, then I would lose all power to the radio, A/C, and heads up display. This would usually only happen at WOT, as soon as I let off the gas everything would start to turn back on. There was also a voltage spike at the same time.
First I noticed my battery was leaking acid, so I replaced that (got the brand new battery about three days ago). This was probably due to overcharging with a bad voltage regulator.
Then I replaced my alternator. I just put in a Ultima 145 amp, remanufactured from O'Reilly's to test fixes to my issue. I saw some posts referencing a bad voltage regulator and the same warnings and error messages I was getting...and boom problem gone.

I drove around town yesterday, testing the new alternator but only went WOT twice. And it seemed to hold up, no electronics turning off and no warnings popping up.

Then today, I went out driving again, on my first pull wide open as soon as I changed gears everything started glitching out again volts spiked to 18+ while on the gas, error messages came back. I had to limp the car home, anything over 2000 rpm and the volt meter would spike all the way up. Leading me to believe another alternator or voltage regulator went out. I saw a section of another forum post talking about overspinning the alternator and it shorting out immediately after WOT or a gear change.
I guess I am trying to work out why it is frying alternators. It has a 10% UD ATI damper. 6.73 in is what it says on their website. Along with a alternator pully at 2 3/8. I built the engine to turn 8000 rpm. I shifted today at 6500, putting my alternator rpm at about 18,500. Immediately after that shift all my electronics went back to the exact same problems as before the alternator swap.
I am just not sure if this is an issue with my alternator / voltage regulator, or overspinning the alternator, or the ECU? I would just prefer to diagnose this problem, rather than continuing to throw money at it.

I can add any extra details that I may have forgotten if asked!
Any thoughts would be greatly appreciated!
Reply
Old May 17, 2023 | 09:51 PM
  #2  
wjnjr's Avatar
wjnjr
Melting Slicks
15 Year Member
Liked
Community Favorite
Top Answer: 5
 
Joined: Nov 2009
Posts: 3,296
Likes: 1,149
From: Klein TX
2023 C6 of the Year Finalist - Unmodified
2022 C6 of the Year Finalist - Unmodified
Default

Originally Posted by Elon_Musk
I just put in a Ultima 145 amp, remanufactured from O'Reilly's...

...on my first pull wide open as soon as I changed gears everything started glitching out again volts spiked to 18+ while on the gas, error messages came back.

I shifted today at 6500, putting my alternator rpm at about 18,500. Immediately after that shift all my electronics went back to the exact same problems as before the alternator swap.
Cause and effect. For best results, don't use O'Reilly's rebuilt C6 alternators.
Reply
Old May 7, 2024 | 09:23 PM
  #3  
Dimewise's Avatar
Dimewise
Pro
 
Joined: Mar 2016
Posts: 562
Likes: 66
Default

Originally Posted by Elon_Musk
Hey everyone! I am looking for some opinions on electrical issues I have been having.

Backstory on the car, its a 2012 Grand Sport, manual transmission. Freshly built 416 Stroker, and a couple other mods. So its not stock.

I had problems where 'service traction system' and service antilock brakes' would pop up, then I would lose all power to the radio, A/C, and heads up display. This would usually only happen at WOT, as soon as I let off the gas everything would start to turn back on. There was also a voltage spike at the same time.
First I noticed my battery was leaking acid, so I replaced that (got the brand new battery about three days ago). This was probably due to overcharging with a bad voltage regulator.
Then I replaced my alternator. I just put in a Ultima 145 amp, remanufactured from O'Reilly's to test fixes to my issue. I saw some posts referencing a bad voltage regulator and the same warnings and error messages I was getting...and boom problem gone.

I drove around town yesterday, testing the new alternator but only went WOT twice. And it seemed to hold up, no electronics turning off and no warnings popping up.

Then today, I went out driving again, on my first pull wide open as soon as I changed gears everything started glitching out again volts spiked to 18+ while on the gas, error messages came back. I had to limp the car home, anything over 2000 rpm and the volt meter would spike all the way up. Leading me to believe another alternator or voltage regulator went out. I saw a section of another forum post talking about overspinning the alternator and it shorting out immediately after WOT or a gear change.
I guess I am trying to work out why it is frying alternators. It has a 10% UD ATI damper. 6.73 in is what it says on their website. Along with a alternator pully at 2 3/8. I built the engine to turn 8000 rpm. I shifted today at 6500, putting my alternator rpm at about 18,500. Immediately after that shift all my electronics went back to the exact same problems as before the alternator swap.
I am just not sure if this is an issue with my alternator / voltage regulator, or overspinning the alternator, or the ECU? I would just prefer to diagnose this problem, rather than continuing to throw money at it.

I can add any extra details that I may have forgotten if asked!
Any thoughts would be greatly appreciated!
Did you figure this out? I am dealing with the same thing. Running a 6 year old mechman and a smaller pulley.
Reply
Old Jul 31, 2024 | 09:59 PM
  #4  
Joelc42013's Avatar
Joelc42013
1st Gear
 
Joined: Jul 2024
Posts: 1
Likes: 0
Default

Originally Posted by Elon_Musk
Hey everyone! I am looking for some opinions on electrical issues I have been having.

Backstory on the car, its a 2012 Grand Sport, manual transmission. Freshly built 416 Stroker, and a couple other mods. So its not stock.

I had problems where 'service traction system' and service antilock brakes' would pop up, then I would lose all power to the radio, A/C, and heads up display. This would usually only happen at WOT, as soon as I let off the gas everything would start to turn back on. There was also a voltage spike at the same time.
First I noticed my battery was leaking acid, so I replaced that (got the brand new battery about three days ago). This was probably due to overcharging with a bad voltage regulator.
Then I replaced my alternator. I just put in a Ultima 145 amp, remanufactured from O'Reilly's to test fixes to my issue. I saw some posts referencing a bad voltage regulator and the same warnings and error messages I was getting...and boom problem gone.

I drove around town yesterday, testing the new alternator but only went WOT twice. And it seemed to hold up, no electronics turning off and no warnings popping up.

Then today, I went out driving again, on my first pull wide open as soon as I changed gears everything started glitching out again volts spiked to 18+ while on the gas, error messages came back. I had to limp the car home, anything over 2000 rpm and the volt meter would spike all the way up. Leading me to believe another alternator or voltage regulator went out. I saw a section of another forum post talking about overspinning the alternator and it shorting out immediately after WOT or a gear change.
I guess I am trying to work out why it is frying alternators. It has a 10% UD ATI damper. 6.73 in is what it says on their website. Along with a alternator pully at 2 3/8. I built the engine to turn 8000 rpm. I shifted today at 6500, putting my alternator rpm at about 18,500. Immediately after that shift all my electronics went back to the exact same problems as before the alternator swap.
I am just not sure if this is an issue with my alternator / voltage regulator, or overspinning the alternator, or the ECU? I would just prefer to diagnose this problem, rather than continuing to throw money at it.

I can add any extra details that I may have forgotten if asked!
Any thoughts would be greatly appreciated!
do you find a solve to this issue? I’m on the same problem
Reply

Get notified of new replies

To C6 Electrical Issues





All times are GMT -4. The time now is 03:06 PM.

story-0
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-1
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-2
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-3
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-4
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-5
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-6
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-7
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-8
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE
story-9
10 Most Common Corvette Problems of the Last 20 Years!

Slideshow: 10 major Corvette problems from the last 20 years.

By Joe Kucinski | 2026-04-14 16:37:05


VIEW MORE