Windshield Washer pump inoperable
Thanks!
Last edited by DanZR1; Sep 12, 2017 at 03:21 PM.
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I fixed the defective pump.
Being a gear-head, and remembering my Dad's wisdom (There are parts changers, and there are mechanics. Parts changers, change parts, and hope it works. Mechanics diagnose the issue, and repair it.) I took a look at the bad pump.
First thing I did was Omh the motor windings. They were closed, so the windings were good. I tried to disassemble the pump, but it's a sealed unit. Only way to get it apart would destroy it. I could see a white three sided piece of plastic on the intake, and tried to turn it. Initially, I wasn't sure what it was. Something to keep debris away from the impeller, or part of the impeller? It wouldn't turn, and I couldn't pull it out either.
Next step was to see if I could get the impeller to turn. I got a piece of string trimmer line, and started poking it down the outlet side of the pump. I was hitting something at about the area where it enters the pump area. I poked around at it for about 10 minutes, while wiggling the white plastic on the intake tube. Finally, it moved a bit, and I got the line in further. I pulled out the line, and shook the pump, until a tiny piece of gravel fell out.
Hooked the pump up to a 12V source, stuck the intake in some water and the pump shot water half way across my garage! Ran it dry, and the white piece is spinning, so it is part of the impeller. Sounds great, smooth running and it doesn't get hot.
Okay, I know some folks are shaking their head at me right now.
Total waste of time, why would anyone screw around with a $20.00 pump? It's under warranty, why didn't you just take it to the dealer?!? Well, because I'm OCD. I started taking things apart when I was 4 years old or so, to see how they worked. 50+ years later, I'm still doing it. I also like fixing "unfixable" things. It's just in my nature. One of my wife's favorite expressions is, "You can't spell OCD without Dan".I now have a spare pump, and know why it failed. It's a poor design. No filter on the intake tube, a very small impeller area, and lots of volume. There's no filter screen on the neck of the reservoir, either. It not a matter of if it may suck in debris and jam, it's when. If I was a betting man, I'd say there are a lot of C7 pumps that are not working right now, but the owners don't know it because they have never used it...
Pics below for my fellow OCD gear-heads.
Edit: I did check power at the fuse, I have 12V there, so it's not the switch...
Last edited by DanZR1; Sep 9, 2017 at 04:22 PM.
There's lots of good info up in the sticky note section.
Good luck!
Ron
Here's 2 threads showing fender liner removal:
https://www.corvetteforum.com/forums...use-liner.html
https://www.corvetteforum.com/forums...a-non-z51.html
There's lots of good info up in the sticky note section.
Good luck!
Ron
Here's 2 threads showing fender liner removal:
https://www.corvetteforum.com/forums...use-liner.html
https://www.corvetteforum.com/forums...a-non-z51.html
Thanks Ron, that is exactly what I was looking for!
I checked the both sides of the #41 fuse, while my wife worked the switch, and it's closing the circuit. It's either the wiring out of the fuse panel, the plug, or the pump. Once the pump gets here, I'll trouble shoot from there. Confidence is high that it's the pump though.
Again, thanks for the links, those are the data I needed. I'll post up my results when I tackle the job...
The Best of Corvette for Corvette Enthusiasts
The pump arrived, so I tackled the job. Pretty easy to pull the fender liner, thanks again to Ron for the link. I only pulled the fasteners from the rear section of the liner, this gave me plenty of room to get to the pump.
The pump is just held in with a rubber O-ring on the bottom, and a clip at the top, no fasteners. It literally took less than a minute to swap pumps once the liner was out of the way. I didn't have a helper, so rather than check for power with my meter, I just plugged in the new pump and pulled the wiper stock.
It was the pump, I'm up and spraying again! Total job was maybe an hour.
Crappy pictures below, but you should get the idea...
I fixed the defective pump.
Being a gear-head, and remembering my Dad's wisdom (There are parts changers, and there are mechanics. Parts changers, change parts, and hope it works. Mechanics diagnose the issue, and repair it.) I took a look at the bad pump.
First thing I did was Omh the motor windings. They were closed, so the windings were good. I tried to disassemble the pump, but it's a sealed unit. Only way to get it apart would destroy it. I could see a white three sided piece of plastic on the intake, and tried to turn it. Initially, I wasn't sure what it was. Something to keep debris away from the impeller, or part of the impeller? It wouldn't turn, and I couldn't pull it out either.
Next step was to see if I could get the impeller to turn. I got a piece of string trimmer line, and started poking it down the outlet side of the pump. I was hitting something at about the area where it enters the pump area. I poked around at it for about 10 minutes, while wiggling the white plastic on the intake tube. Finally, it moved a bit, and I got the line in further. I pulled out the line, and shook the pump, until a tiny piece of gravel fell out.
Hooked the pump up to a 12V source, stuck the intake in some water and the pump shot water half way across my garage! Ran it dry, and the white piece is spinning, so it is part of the impeller. Sounds great, smooth running and it doesn't get hot.
Okay, I know some folks are shaking their head at me right now.
Total waste of time, why would anyone screw around with a $20.00 pump? It's under warranty, why didn't you just take it to the dealer?!? Well, because I'm OCD. I started taking things apart when I was 4 years old or so, to see how they worked. 50+ years later, I'm still doing it. I also like fixing "unfixable" things. It's just in my nature. One of my wife's favorite expressions is, "You can't spell OCD without Dan".I now have a spare pump, and know why it failed. It's a poor design. No filter on the intake tube, a very small impeller area, and lots of volume. There's no filter screen on the neck of the reservoir, either. It not a matter of if it may suck in debris and jam, it's when. If I was a betting man, I'd say there are a lot of C7 pumps that are not working right now, but the owners don't know it because they have never used it...
Pics below for my fellow OCD gear-heads.
I fixed the defective pump.
Being a gear-head, and remembering my Dad's wisdom (There are parts changers, and there are mechanics. Parts changers, change parts, and hope it works. Mechanics diagnose the issue, and repair it.) I took a look at the bad pump.
First thing I did was Omh the motor windings. They were closed, so the windings were good. I tried to disassemble the pump, but it's a sealed unit. Only way to get it apart would destroy it. I could see a white three sided piece of plastic on the intake, and tried to turn it. Initially, I wasn't sure what it was. Something to keep debris away from the impeller, or part of the impeller? It wouldn't turn, and I couldn't pull it out either.
Next step was to see if I could get the impeller to turn. I got a piece of string trimmer line, and started poking it down the outlet side of the pump. I was hitting something at about the area where it enters the pump area. I poked around at it for about 10 minutes, while wiggling the white plastic on the intake tube. Finally, it moved a bit, and I got the line in further. I pulled out the line, and shook the pump, until a tiny piece of gravel fell out.
Hooked the pump up to a 12V source, stuck the intake in some water and the pump shot water half way across my garage! Ran it dry, and the white piece is spinning, so it is part of the impeller. Sounds great, smooth running and it doesn't get hot.
Okay, I know some folks are shaking their head at me right now.
Total waste of time, why would anyone screw around with a $20.00 pump? It's under warranty, why didn't you just take it to the dealer?!? Well, because I'm OCD. I started taking things apart when I was 4 years old or so, to see how they worked. 50+ years later, I'm still doing it. I also like fixing "unfixable" things. It's just in my nature. One of my wife's favorite expressions is, "You can't spell OCD without Dan".I now have a spare pump, and know why it failed. It's a poor design. No filter on the intake tube, a very small impeller area, and lots of volume. There's no filter screen on the neck of the reservoir, either. It not a matter of if it may suck in debris and jam, it's when. If I was a betting man, I'd say there are a lot of C7 pumps that are not working right now, but the owners don't know it because they have never used it...
Pics below for my fellow OCD gear-heads.
You sound just like me. It's a hobby of mine to "MacGyver" broken stuff and make it work again.
I started building models before I started school, and ended up a mechanical engineer, and I do the same thing.
Even if I know the part has failed, I will tear it apart just to see how it goes together and works. Sometimes I spend more time tinkering with the old one than it took to replace the part.
I bet there is a guy on the Corvette assembly line dropping one small pebble into each tank as it goes by, and laughing his head off!

I am a little surprised if the impeller could not turn that it did not damage the motor. I guess what saved it is that it was never on for very long. Now that you know what caused the problem, it will drive you crazy if you did not flush the tank to make sure there were no more in the tank.
You could get a little mesh strainer like I have seen inserted into fuel lines on lawn mowers and put one in the pump inlet. Should not restrict the flow very much unless it gets clogged. You could test it on the spare since you now have one..
Thanks for the details and the photos. I love it.
Last edited by TEXHAWK0; Sep 12, 2017 at 05:35 PM.
I started building models before I started school, and ended up a mechanical engineer, and I do the same thing.
Even if I know the part has failed, I will tear it apart just to see how it goes together and works. Sometimes I spend more time tinkering with the old one than it took to replace the part.
I bet there is a guy on the Corvette assembly line dropping one small pebble into each tank as it goes by, and laughing his head off!

I am a little surprised if the impeller could not turn that it did not damage the motor. I guess what saved it is that it was never on for very long. Now that you know what caused the problem, it will drive you crazy if you did not flush the tank to make sure there were no more in the tank.
You could get a little mesh strainer like I have seen inserted into fuel lines on lawn mowers and put one in the pump inlet. Should not restrict the flow very much unless it gets clogged. You could test it on the spare since you now have one..
Thanks for the details and the photos. I love it.


The screens I was talking about actually fit up inside the inlet, so the outside diameter is not restricted. On the mower carb. it fits up inside the inlet, then a fuel supply hose slips up and over the port on the carb. However, I just noticed that the white impeller comes almost all the way to the end of the inlet tube, so not much room for that kind of screen.
Last edited by TEXHAWK0; Sep 12, 2017 at 10:19 PM.

















