Some Bodywork Progress
Your making good progress on yours. If I had worked as hard on mine as you are on yours, I would have been done 3 years ago!
I haven't updated recently so here is the latest.
69 restomod came over and helped me drop the new windshield in. I had polished all the stainless over the winter and seem to get a decent fit and height on the windshield. New glass is thinner than the original, so you have to compensate with the setting blocks.
After that was done, I went to put the interior moldings in and the left and right pillar posts were made with velcro style tabs that don't work with the oem ones. I finally get a response from Corvette America as they were the supplier and they did have a problem a few years ago and I had purchased these a few years ago. I haven't resolved that yet.
I installed the deck lid. I had pre fit it when I was doing the bodywork, but must have done it when the body was on the body dolly rather than on the chassis as it no longer fit. I had to shave on side by a good 1/8" to get the deck lid to close. As soon as I get some touch up paint I will have to paint one edge. Should be no big deal.
I decided to use C5 Sport Seats rather than the C5 standard seats so my shoulder harness would go through the seat without cutting holes and using bezels. I ordered new leather seat skins through eBay and they shipped direct from China. Well sure enough they had issues. Zippers sewn half on backwards, others with two male sides sewn on with no female end. So now I have new USA made skins on order. I hope to have these by Friday and should have those done over the weekend.

The soft top frame is partially disassembled and went to start riveting the one side back on. I had ordered a rivet kit from Zip, well it has issues also. Short one rivet, one rivet a different size, spring washer wrong size, bushing way bigger than originals, so I stopped and I'm waiting on Zip for some answers. This photo has the new parts plus some old parts for reference.
Last edited by RobRace10; Mar 22, 2010 at 04:40 PM.

Still a long list of things to complete, but were getting close.
I have only rough aligned the car and I need to adjust the tie rods so the steering wheel runs straight up when going straight plus it seems to wander a little, so at some point I will take to the local guy who has an alignment machine and has done vettes before.
The 427 sure has some smoke once the secondaries open up


Fronts are 17X8 245/45 4”BS
Rears are 18X10 275/40 5.5”BS
BF Goodrich G force t/a KDW’s.
I don't think they make the 10" rims anymore at least as standards, but you should be able to get 9-1/2" wide rims.
I also get these questions asked fairly often, so:
VBP Dual Mount Spring, I believe about 1" shorter than stock with a set of single offset trailing arms. Not sure those are necessary, but got those before the rims.
1 coil cut off the stock 550lb BBC coils in the front.
Last edited by RobRace10; Apr 23, 2010 at 12:39 PM.
The Best of Corvette for Corvette Enthusiasts
Still a lot of misc things to do, but each day I get closer and at least I can drive it a little bit.
5 years of work!





Very nice. It just keeps getting better looking (if that's at all possibe). I really like the look of the later year rocker panel moldings on your car better than the standard black. They look right in place with the other aluminum/chrome. Good Job!!!!!
Terry
I have a buddy who started building an all aluminum body A/C Cobra and it has been sitting partially done for at least 10 years now. He even has a correct 427 side oilier motor for it. Probably will want to much but we will see when I feel the need for a project.
When I pulled the old top off the frame, I find the front header had a lot of rust. All but two of the tabs that hold the front tack strip in were gone-rusted away and there are several holes, some several inches long and also some very thin metal in places. I could spend almost $400. for a new header or fix this one.
So I dug the mig out, die grinder, angle grinder with flap disc, wire brushes and some new sheet metal and began repairs. I had to form a new compound radius edge for probably 8 inches on either end and make new tabs to hold the tack strip in. None of this stuff gets seen once the new top is on so my priority was strength and making sure all the holes are filled and the rust is stopped. A little por15 and Epoxy paint for extra measure over the repaired areas.





For the tabs I just cut some small pieces of sheet metal and bent them at a 90. There is an inner strip of metal that the original tabs were part of. I used a die grinder and carbide bur to remove the inner lip so the tab could be out to the outer lips inner edge.
After all the rust etc was fixed I ground some clean area with a new CURVE flap disc from PFERD. They have abrasive on the edge and the back side which makes grinding in a channel like these a snap. It also worked great for grinding the welds flat so the tack strip doesn't stick up.


PFERD "CURVE" flap disc



I had to re-rivet the one side as it was worn out. The new rivet kits are not very close to original so I had to re-use some parts, but was able to get it re done using my hydraulic press and an air rivet hammer.


My other project was leather wrapping the steering wheel. Wheelskins basic cover with a custom size 15" X 3". Without the padding the 3" would have been a little large.
The standard wheel grip is a little small, so I added some padding and this Leather wrap.














Incredible. Enjoy that Bad Boy.
