Doorgunner's '68 Convertible Project
As a combat veteran and defender of my Nation all I can say is...........
This should be fun

On a sidenote.......I'm making the fiberglass panels to hold the "suitcases and tent" as we speak

Gunner, you've been on every govt. watchlist since 1972, nothing new here.
Good to see the steady progress. Stay healthy.






So.....I managed to keep the 1-2 hour-per-day Rule even with all the errands thrown in............
I made one side-extension for the cargo area before road-running, and started the other panel upon returning home tonight.
Maybe tomorrow I will be able to make the cargo floor panel

And yes......my grand-daughter is now part of Corvette history....the only available large-enough/flat-enough/non-stick surface was the lid from a storage bin...the outline of the panel shows perfectly for trimming...........
naturally the resin absorbed the permanent marker writing with no problem also!

108100
Last edited by doorgunner; Oct 24, 2015 at 04:48 PM.





that reminds me that I need to visit the garage and check the second panel to see if it is beginning to harden.
Last edited by doorgunner; Oct 22, 2015 at 10:50 PM.





I actually did more panel-making this morning (after getting the family car inspected/tires balanced).......
I bought one of those fluorescent light diffuser panels to use as a surface to make the large cargo floor extension 36" wide by 15" deep/then used a marker to lay out the pattern.......
The same pattern was drawn on the fiberglass cloth........
I put a full size piece of cloth as the base layer/then used four edge-remnants of cloth to lay the next layer/alternating layers of full size and remnant cloth and coating the entire area with resin between layers......finally I added the full size 4th layer to finish the thickness....the panel isn't quite as thick as the original trunk floor because I used woven cloth for more support........Because of the extra floor length I will also add metal support braces under/across the floor.......
I'll give it an hour to firm-up......then trim the edges of all three pieces to rough-size for fitting onto the body.
NOTICE: DO NOT USE FLUORESCENT LIGHT PANELS....THEY DO NOT LET GO OF THE CURED FIBERGLASS!
Last edited by doorgunner; Oct 24, 2015 at 04:52 PM.





This is the amount gained by removing the tank and extending the walls and floor.......3 feet wide by 15" deep.......
I'll try to install the panels tomorrow
Last edited by doorgunner; Oct 23, 2015 at 06:20 PM.
The Best of Corvette for Corvette Enthusiasts
This is the amount gained by removing the tank and extending the walls and floor.......3 feet wide by 15" deep.......
I'll try to install the panels tomorrow

R





BUT.....I got the bright idea to use a bigger ceiling-light-diffuser---it FELT like PVC based material--but it apparently had more "plastic" in it, causing the resin to bond to it

No big deal....I'll use the large Tupperware lid for the rest of the fiberglass work.
I did a little mocking up and measuring.....it's not "pretty", but now I have a good idea of the panel trimming that I will need to do.
This is a pic from the passenger side looking into the trunk/cargo area.
At the far end of the tape is where the original rear tank wall will soon fit..............
This is the original depth from the panel behind the seats...... 30" ......
This is the modified depth with the tank wall removed and the fiberglass extensions in place......... 45".................
Here is the original tank wall mocked up and resting against the frame rear crossbar.................
I wish that drip-pan would have come aloose with the heat gun/it would have fit much better in the new location, but it wouldn't budge after 45 minutes.....so I "wacked" the drip pan with a 6" cut-off disc.
Last edited by doorgunner; Nov 2, 2015 at 09:43 PM.





While I was under the deck/inside the compartment....I glanced up.....
and thought..........
While I'm here...............
I'll call Sigforty to see if he will let me take some pics and measurements of his car with the deck lid up so I'll know where to make the "incisions"......

Happy now?
R
While I was under the deck/inside the compartment....I glanced up.....
and thought..........
While I'm here...............
I'll call Sigforty to see if he will let me take some pics and measurements of his car with the deck lid up so I'll know where to make the "incisions"......

Happy now?






R
(I still wish the car had not been molested, but I'll make the best of it being a Rookie)
I'ma rookie.....I need a visual aid to see what I'm doing






"Interesting"................as in
OR
"Interesting"..................as in...................................... .

(never mind................I forgot to take my meds this morning)
Last edited by derekderek; Oct 24, 2015 at 10:14 AM.











