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Doorgunner's '68 Convertible Project

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Old Sep 28, 2024 | 08:45 AM
  #7421  
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Originally Posted by OldCarBum
Another thing to consider when adding new circuits and wiring in general, is the material the wire strands are made from.
Aluminum, copper, stainless steel and gold are all different type conductors and provide more or less resistance.
This is extremely important when designing complex electronic circuits but with today’s automotive technology it can be important.
There are also different types of insulation to consider.
Some insulation will discolor, deform, melt and burn at a lower temperature than others.
If you notice the insulation discoloring or melting while you are soldering connections, using a heat gun to melt solder splices and shrink tubing, that wire should not be used for high amp applications or anywhere near engine heat.
Good wire is expensive and you need to know what you are buying before you just order it off the internet.
WHAT HE SAID ABOVE!

It's time to shovel out the garage (literally) again so I can walk without tripping! ADHD/PTSD/WXYZ strikes again...pics are too gross to post!

824000

Last edited by doorgunner; Sep 30, 2024 at 08:40 AM.
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Old Sep 28, 2024 | 09:01 AM
  #7422  
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I've been trying to do that all summer.....no place to shovel to.....
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Old Sep 28, 2024 | 09:16 AM
  #7423  
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Originally Posted by OldCarBum
Another thing to consider when adding new circuits and wiring in general, is the material the wire strands are made from.
Aluminum, copper, stainless steel and gold are all different type conductors and provide more or less resistance.
This is extremely important when designing complex electronic circuits but with today’s automotive technology it can be important.
There are also different types of insulation to consider.
Some insulation will discolor, deform, melt and burn at a lower temperature than others.
If you notice the insulation discoloring or melting while you are soldering connections, using a heat gun to melt solder splices and shrink tubing, that wire should not be used for high amp applications or anywhere near engine heat.
Good wire is expensive and you need to know what you are buying before you just order it off the internet.
Great points sir!
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Old Oct 4, 2024 | 06:24 PM
  #7424  
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WHAT.........is he doing now?

A previous owner crushed the housings for the wiper door actuators,,,,,,,so......




I'm fitting a "mold" into the enlarged opening........




It's covered/roughed-in with fiberglass mat.....the aluminum tape is to keep the plastic container/mold in place while applying fiverglass.......



I'll do the same to the driver's side housing tomorrow then sand down the mess I made (good thing I didn't do a good job of painting the upper firewall yet)

The tupperware popped out no problem......


Last edited by doorgunner; Oct 4, 2024 at 07:07 PM.
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Old Oct 4, 2024 | 06:29 PM
  #7425  
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OH YOU ARE SO IN TUPPERWARE JAIL BUDDY!!!!

Dave
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Old Oct 4, 2024 | 07:10 PM
  #7426  
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Originally Posted by The Phantom
OH YOU ARE SO IN TUPPERWARE JAIL BUDDY!!!!

Dave



Yeah...well....if she finds out......I'll know EXACTLY who told her.
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Old Oct 4, 2024 | 07:21 PM
  #7427  
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Originally Posted by doorgunner
WHAT.........is he doing now?

A previous owner crushed the housings for the wiper door actuators,,,,,,,so......




I'm fitting a "mold" into the enlarged opening........




It's covered/roughed-in with fiberglass mat.....the aluminum tape is to keep the plastic container/mold in place while applying fiverglass.......



I'll do the same to the driver's side housing tomorrow then sand down the mess I made (good thing I didn't do a good job of painting the upper firewall yet)

The tupperware popped out no problem......
Great "on site" engineering! I too used that aluminum tape, when deleting the heater core on a 69. Did you vaseline or release agent coat the Mrs valued dishware prior to putting the glass & resin in it? Or did it just pop out due to the slick sides of the bowl? Either way, nice that came out. Wouldn't have been great to have to cut it lose and ruin that high doller bowl! 😁
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Old Oct 5, 2024 | 02:59 PM
  #7428  
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Originally Posted by litevette
Great "on site" engineering! I too used that aluminum tape, when deleting the heater core on a 69. Did you vaseline or release agent coat the Mrs valued dishware prior to putting the glass & resin in it? Or did it just pop out due to the slick sides of the bowl? Either way, nice that came out. Wouldn't have been great to have to cut it lose and ruin that high doller bowl! 😁

Hardy Harrr Harrr!
It doesn't bond with fiberglass resin...it just popped out when I removed the aluminum tape that was holding it in place.

I started on the driver's side...same problem/same solution....



I trimmed the opening to fit the plastic mold and taped it in place....


Now for some fiberglassing later today.
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Old Oct 5, 2024 | 08:39 PM
  #7429  
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A little more progress on the mod.......






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Old Oct 6, 2024 | 10:50 PM
  #7430  
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Originally Posted by doorgunner
A little more progress on the mod.......





nice work!!!
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Old Oct 7, 2024 | 02:19 AM
  #7431  
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Nice job. Just hope you don't have to replace that tupperware bowl - I heard they recently declared bankruptcy.

I just got my Summit order that partially consisted of some fiberglass resin and matte among other things. Soon I'll be attempting my first ever fiberglass repairs. Nothing as big as what you showed, but still daunting to me nevertheless.

Keep at it DG
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Old Oct 7, 2024 | 06:56 AM
  #7432  
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Thanks Everyone for showing me how to do all this (you're too kind)...
today I get to sand everything and drill a 4" dia. hole in the face of each housing.
A shop vac. , Harbor Freight rain jacket and rubber gloves should keep me from itching for a week

But first...a trip to Phys. therapy this morning may help me avoid a 3rd spine surgery
(stay away from Commies with bayonets!)
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Old Oct 7, 2024 | 10:58 AM
  #7433  
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So does this mean your cool CAI is a thing of the past? And thanks for the table of contents, it made finding this picture so easy.

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Old Oct 7, 2024 | 11:22 AM
  #7434  
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Vibguy....you cracked the code!
The new housings will contain air filters and the chrome ducts will fit in holes drilled into the face of each housing.
I will still use the aluminum plenum()? and chrome ducts to feed the carb.
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Old Oct 7, 2024 | 02:00 PM
  #7435  
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Your creativity is inspirational. It will look awesome!
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Old Oct 7, 2024 | 04:10 PM
  #7436  
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A little more work...filling in the low spots...this is what things look like when the PTSD is acting up






waiting for the 2nd layer of filler to dry for sanding and hole drilling....


Time for a late lunch.
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Old Oct 7, 2024 | 05:45 PM
  #7437  
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Last night I had a dream, well maybe it was a nightmare.
I made the same mod Tony did to my 73’s firewall.
Then I ran two 2” flexible ac ducts off my Vintage Air system, cut holes in the side of my air cleaner, attached the ducts, and made the absolute best CAI on this planet.
When I woke up this morning, my first thought was, IT COULD REALLY WORK!
I’m going to start a thread just for fun!
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Old Oct 7, 2024 | 09:16 PM
  #7438  
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That's alot of trouble. Save the V.A. air for the wife.
IF I were you....I would put a liner in the Jack Compartment.
Run one 2" duct to one new hole in the air cleaner from the J.C.
Fill the J.C. with ice cubes.
You be sending 40*F air to the air cleaner

90* ambient - 40*F Ice = 50*F CAI



FOR ENTERTAINMENT PURPOSES ONLY !
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Old Oct 8, 2024 | 03:53 PM
  #7439  
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The CAI is 50% complete...not pretty for now but functional...cutting out the piping hole....





Rubber grommet installed.......




Piping connected to dual plenum air intake.......


I'll attempt to do the same to the driver-side intake plenum later today.

Isn't it great ...I lowered the hard top to put a dust-cover on it, but my 12 year old H.F. hoist refused to lift the hardtop up to the ceiling!
SO...I get to finish the engine bay work with the hardtop AS IS.
I'm hoping to troubleshoot it once I move the car out of the garage.

Last edited by doorgunner; Oct 8, 2024 at 10:38 PM.
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Old Oct 8, 2024 | 05:29 PM
  #7440  
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Heeeeey! Now that's what I'm talkin about. Your plan is coming together quite nicely!
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