Doorgunner's '68 Convertible Project





disconnect your positive. Leave ground connected. Ohm meter between frame & this ring terminal should read continuity. Likely the blower motor ground.
just had a brain wave - this one shows the bellhousing bolt location in the AIM
I have a spare set of Dr Rebuilds for a ‘73. PM me your address & I’ll UPS them to you no charge.





You can see its tied into the blower ground....follow the wire back





disconnect your positive. Leave ground connected. Ohm meter between frame & this ring terminal should read continuity. Likely the blower motor ground.
just had a brain wave - this one shows the bellhousing bolt location in the AIM
I have a spare set of Dr Rebuilds for a ‘73. PM me your address & I’ll UPS them to you no charge.
And you guys are right....there are crossed wires somewhere causing the Black wire in question to have 13.0volts with the key on! When I remove the Pos, cable at the battery the black wire shows 775 ohms.
I pulled the driver gauge panel out to check the Key Switch for a short...the white wire to the coil is losing voltage somehow...Key ON = 13.0V.......then after 30 seconds the wire gradually drops down to 3.5V
Same situation with the Black ground wire

Brain damage and crossed wires don't mix. I'll test everything tomorrow from the Key switch to the coil.
Update: Stupid me...I forgot about 7 years ago I replaced the White Cloth resistor wire to the coil with a 12ga. White wire since the previous owner had installed an HEI distributor.
THAT'S why I said the white wire to the coil is losing voltage .
I'll make a note on my wiring diagram.
IF I run a temp. wire from Battery + to the coil, the engine cranks perfectly and has a great spark at the plugs.
UPDATE #2: The 2 year old electric fuel pump just died...I'll run a jumper to it tomorrow to see if it will work. IF NOT....I'm going back to mechanical pump.
Brain damage and crossed wires don't mix. I'll test everything tomorrow from the Key switch to the coil and from the electric fuel pump to the key switch.
Last edited by doorgunner; Nov 13, 2024 at 11:13 PM.










I'm headed to the garage to find the problem with 13.0V feeding into the bell housing ground wire

It's likely "hot" (+13.8v) w/Key on should one of those circuits be in the on/run position as your meter completes the circuit to ground.
You can test if there's some other item working against you on this wire by simply unplugging all of the above mentioned ground points and seeing if the wire is still hot.
If not, you can then back into which circuit is making it hot by applying the ground plugs one at a time.
Could be the wiper motor if it's not fully parked as it calls for power until the park pall is closed.
The Best of Corvette for Corvette Enthusiasts
If this is the wire to the wiper, in response it may be worth a new thread to attract the right experts.










It's likely "hot" (+13.8v) w/Key on should one of those circuits be in the on/run position as your meter completes the circuit to ground.
You can test if there's some other item working against you on this wire by simply unplugging all of the above mentioned ground points and seeing if the wire is still hot.
If not, you can then back into which circuit is making it hot by applying the ground plugs one at a time.
Could be the wiper motor if it's not fully parked as it calls for power until the park pall is closed.
If this is the wire to the wiper, in response it may be worth a new thread to attract the right experts.

So...today's Adventure took 6 hours of chasing-repairing-replacing wires/repairing Bulkhead Wiring seized bolt and nut Harness cross-threaded retaining bolt

I used the diagram you posted and cleaned up/removed additional extra wires at the solenoid. I had two of them crossed.
THAT solved the spark problem with the large-eyelet ground...no more sparking...no voltage feeding through it.
Ohhhh Happy Day!
THEN...The Red factory wire from the solenoid + Terminal to the horn relay has 13.5V but the fuse box has now lost all power to the fuses. I unbolted the bulkhead connector...the wiring grease had turned to Tar. As I removed all the tar I find the head of an aluminum factory rivet stuck between two male spade Terminals that feed the fuses...I removed the rivet head. I should have taken a pic but I was losing the wiring battle.
STILL no voltage at the fuses. I back-trak to the horn relay-no voltage from horn relay to bulkhead connector. How is THAT possible?
I had a doorgunner moment...removed the horn relay and wired the Red wire from the solenoid directly to the red wire going into the bulkhead connector....plugged the connector back into the rear of the fuse box.
Then I Kinda installed the bulkhead connector bolt...it seized up halfway tightened...
I disassembled the fuse box-cut the nut off-removed the ruined bolt-epoxied a nut with a large factory washer crimped onto the nut-installed a new bolt-problem solved...13.5V at fuses!
NOW I have voltage at the Key Switch...but I don't hear the electric fuel pump running. It has power at the fuel pump relay but the fuse is blown.....Hmmmmm? Install a new fuse/no sound from pump/blows another fuse. I disconnect the fuel pump feed at the pump--then install new fuse--it doesn't blow,,,Hmm?
NO voltage at the fuel pump...RATS!
The fuse is still good so I check for power at the 12 ga. Red wire that is fed by the battery + post...it has power exiting the battery...the fuel pump feed wire must be pinched in half. I thought about reverting to a mechanical fuel pump but the fuel gets super hot because of the way GM routed the outlet line over the engine to the carb.
I'm so close to starting the engine that it's Un"bare"able. I'll run a jumper wire from the battery to the fuel pump....if it sounds slow or won't run I'll buy a mechanical pump and reroute the feed line to the carb inlet.
WHEWWWWWW!
I'm worn out...knee ligament is screaming at me. I will finish this problem tomorrow-if God says the same!





In the tank pump! All OEM's Run intank pumps. From Harley Davidson to KIA. And for a number of good reasons!
Inline pump! Really!





Now ti install shifter and safety xwitch so the key will engage the starter. IF e erything works ill reinstall gauge panel and seat.





thanks for activating my brain cells

Goimg to the garage to do the deed





I installed a 12V Coil and removed the ballast resistor......
I nearly completed the installation of the Automatic Shifter and the Safety Switch.......
got ready to crank the engine before I re-wrap all the harnesses......IGNITION SWITCH IS SEIZED/KEY WON'T TURN











. The key has been in the switch for two years now, but I tried the other key just in case...the door key wouldn't even fit into the tumbler (dummy-proof for me).
I'm very happy I didn't install the panel without trying the key switch first.
I'll take the entire assembly out of the panel to repair it tomorrow.
Finally....so close to cranking it up with the "new" 64cc heads.





Hope you have the right key or can get it sorted otherwise. You are so close I can taste it way over here. Living vicariously through your project!









