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Old Nov 5, 2015 | 09:50 PM
  #41  
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Originally Posted by Tim 1973
Are you going to Paint or powder coat frame?
Thinking por15 or chassis saver.
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Old Nov 5, 2015 | 10:20 PM
  #42  
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The reason I say this, If you powder coat the coater will sand blast the complete frame as part of the job. But since you are going to PQR it they you are not wasting your time with the wire wheel.
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Old Nov 5, 2015 | 10:25 PM
  #43  
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Originally Posted by Tim 1973
The reason I say this, If you powder coat the coater will sand blast the complete frame as part of the job. But since you are going to PQR it they you are not wasting your time with the wire wheel.
Ok thanks for looking out for me. I'm still going to get it blasted, I'm just cleaning it so I can see what's going on. Plus I kinda like it. It's not something I get to do working on everyday cars.
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Old Nov 7, 2015 | 07:37 PM
  #44  
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Have a couple of questions.....
I have searched the forums , but haven't found exactly what I'm looking for. I will continue to look, but if you could help, even if its just a link to a thread that covers the subject, I would be very grateful.

Thinking I'm going to put a 1992 Grand Am rack and pinion in. Anyone know of a diagram that would help me visualize where it would sit, what I need to fabricate, etc...?

Have seen it mentioned to re-weld frame? and add gussets? Thoughts and/or information on this? I understand that the frame like to flex up front, especially under steering load, where should gussets be added?

Any other suggestions while down to bare frame?

Any estimate on how long it takes to separate bonded panels from birdcage?

Thanks in advance.
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Old Nov 9, 2015 | 02:46 PM
  #45  
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Originally Posted by Tim 1973
Lots of long nights getting dirty... We are all sitting on thee side lines watching

Having done that wire wheel thing (wife nicknamed me Pig Pen), I much prefer to watch. Good luck with the build!

Last edited by Ranger24; Nov 9, 2015 at 02:47 PM.
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Old Nov 11, 2015 | 08:42 PM
  #46  
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Got a chance to work on it tonight for about an hour.






Frame stripped.

Excited to get to putting back together.
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Old Nov 11, 2015 | 11:02 PM
  #47  
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Great job! It all up from here!
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Old Nov 15, 2015 | 01:34 AM
  #48  
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Had the boss help for a minute today.
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Old Nov 15, 2015 | 08:18 AM
  #49  
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You're making some great progress..and a lot of people envious of all the space you have to work on it.
Well done.
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Old Nov 15, 2015 | 08:52 AM
  #50  
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Man, you jumped right in with both feet! As a 79 owner myself, I'll be watching this one. Good Luck!
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Old Nov 17, 2015 | 08:30 PM
  #51  
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Getting close on this frame. Final cleanup and repairs left.


Hope to complete cleanup and repairs this week, coat frame next week. I've come up with a plan for cleaning and coating inside frame. Pics to come.
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Old Dec 4, 2015 | 08:21 PM
  #52  
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Frame all fixed and reinforced





The real bad corner





Fabbed up body mount





Heavy washer to repair body mount

Just have to grind down welds and finish cleaning frame and its ready to coat.

Anyone see any issues I missed or reasons why this won't work?

I repaired and beefed up trailing arm pockets, repaired frame as needed, added more welds to frame seams, repaired/fabricated body mounts. My welds aren't particularly pretty, but should be plenty strong. I think I've got it stronger than new in any trouble areas.
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Old Dec 7, 2015 | 08:59 PM
  #53  
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So I started coating the inside of the frame tonight.





Inside frame rail




Interior frame painting
I used a spray on bedliner gun and attached 3' of 3/8" hose to the nozzle. Ran the hose in any openings big enough and sprayed,twisted,wiggled, etc... The gun uses venturi effect to draw in paint through a hose. I removed the regulator and used full 150 psi. Worked pretty well, a couple of times the check valve didn't like the high pressure and blew bubbles in my can of chassis saver, after that I just made sure to squeeze trigger slowly. I'm going to flip frame and do another pass, think it will do a good job.

Last edited by Gweesh; Dec 7, 2015 at 09:01 PM.
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Old Dec 15, 2015 | 08:33 PM
  #54  
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Finally got around to getting more done.






Frame finally coated inside and out





Like my side yokes?


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Old Dec 19, 2015 | 09:06 PM
  #55  
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Got rear diff put back together with new side yokes and started on rebuilding trailing arms.









A little better





Yuck
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Old Dec 21, 2015 | 11:33 AM
  #56  
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Looking good. Wish i could rebuild my stock stuff but i dont think it can hold up for my engine.
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Old Dec 21, 2015 | 11:34 AM
  #57  
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Let me know how hard it is to rebuild/ clean up the t arms and difff when you finish

Last edited by iandm; Dec 21, 2015 at 11:34 AM.
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Old Dec 21, 2015 | 12:41 PM
  #58  
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Both are a pain. If you dont have a shop full of tools, id send them out. I have an entire auto repair shop at my disposal and if I had the extra money, I'd pay someone else. I had stuff that would work, or was able to fab something up instead of buying the tools. With your hp, I would get a set of trailing arms from vansteel or another vendor that will use heavy duty spindles and get it all set up perfect for you. Those rear bearings are stupid. By the time you buy spacers, bearings, possibly spindles, dust shield, park brake, rotors, bushings, etc.. It's a bargain to get a rebuilt set.

I didn't do a rebuild on the rear diff, I replaced seals, replaced side yokes, replaced pinion bearing, cleaned everything up. Gears look brand new, gear lash was good. Posi worked good, breakaway torque was in spec, so I didn't even mess with it.

The winter after I get it driving again, I'll consider rebuilding the rear diff, I'm going to make a list of things that need attention and start taking care of those over time. Coilover rear susp is high on list.
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Old Dec 26, 2015 | 09:00 AM
  #59  
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Will have more pics this week. Have made some decent progress. Rear diff is back together and painted, one trailing arm is rebuilt (aside from brake shield), other arm is apart. Got a bunch of parts in too. Should start putting parts back on this week.
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Old Dec 26, 2015 | 09:59 AM
  #60  
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Enjoying following along on this build. Good luck with your project - looks great so far!

Adam
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