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Replacing points distributor with complete HEI assembly....

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Old Mar 31, 2005 | 12:57 PM
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Default Replacing points distributor with complete HEI assembly....

Any suggestions would be appreciated but here are some specific questions I had:
1. Recommendations on new plugs? Gapping?
2. Any way to verify engine at TDC without taking apart? Or other tricks for replacing entire assembly?

To a lot of you this is probably a simple process but all of my cars until now have been FI / computer controlled, etc. so I am trying to learn.

If there is someone in the NoVA area willing to help / teach / supervise, I would supply beer and food.

Thanks
Shane
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Old Mar 31, 2005 | 01:04 PM
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Use your same plugs. Don't run gaps any bigger than .045".

To determine TDC, pop the distributor cap off your current distributor and "bump" the engine over with the starter until the rotor points to the #1 plug tower location. You should now be able to see the timing line on the harmonic balancer. Align the balancer line with 12 degrees BTDC - this is your initial firing position. You can then pull the old distributor and install your new one in the #1 firing position.

Make sure you bypass your existing ignition wire and run a new wire to the "+" side of the HEI. Your existing "+" wire to the coil is a resistor wire with only 7 volts. You need a full 12 volts to the HEI.
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Old Mar 31, 2005 | 01:06 PM
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You can pull the # 1 spark plug to help determine top dead center, if you've got a timing mark on the harmonic balancer, just line the marks up with timing tab would be easiest. I used a used GM HEI and got spark plug recommendations from the donor car, basically the r45 AC delcos or Bosch, gapped them at about .045. If your using aftermarket HEI (ie no donor car info) r45s and .045 gap would definitely get you running.
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Old Jun 17, 2005 | 02:21 AM
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I'm about to do this as well. Which is the #1 on the HEI? I can't find any markings on mine.
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Old Jun 17, 2005 | 03:28 AM
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Originally Posted by WhichVette?
I'm about to do this as well. Which is the #1 on the HEI? I can't find any markings on mine.
You can start anywhere your rotor bug lines up with cap after you have installed distributor in engine. Then follow with next. Remember firing order will be 18436572. Cylinders 1357 being on left hand side of block, and 2468 on the rightside. [Determing left and right side of block is done with your perspective of sitting in drivers seat. Also remember the distributor must be installed with number one cylinder on top dead center. Bump [with starter] rotation around once after installing distributor to make sure where rotor bug points when top dead center is achieved. Also make sure to use timing light to set timing after install of everything. Vacuum unplugged.
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Old Jun 17, 2005 | 10:23 AM
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Originally Posted by lars
Use your same plugs. Don't run gaps any bigger than .045".
Why no larger than .045" ? Curious, as I just replaced my plugs.

It turns out the ones in there were Bosch platinums (which I have
never purchased), so these plugs were in the motor when I bought the
vette 7-8 years back. I noticed in the book that 75 specs out an AC R44TX
plug ... gapped at .060", but subsequent years were R45s gapped
at .045".

I used the R44TXs @ .060", and they seem to be working perfectly.

So why .045" max ... issues with repetative spark energy at high RPMs ?

Would side-gapping help on a mild SB ?

- Dave
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Old Jun 17, 2005 | 10:26 AM
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Originally Posted by WhichVette?
I'm about to do this as well. Which is the #1 on the HEI? I can't find any markings on mine.
#1 HEI is front drivers side distributor cap position.
#1 points style is front passenger side position

Although, they can both be rotated arbitrarily - if you want to confuse
the next person working on it. Also, the stock wires would not fit well.

Last edited by NHvette; Jun 17, 2005 at 10:28 AM.
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Old Jun 17, 2005 | 11:10 AM
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Cool, thanks guys...
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Old Jun 17, 2005 | 12:59 PM
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Originally Posted by NHvette
Why no larger than .045" ? Curious, as I just replaced my plugs.

It turns out the ones in there were Bosch platinums (which I have
never purchased), so these plugs were in the motor when I bought the
vette 7-8 years back. I noticed in the book that 75 specs out an AC R44TX
plug ... gapped at .060", but subsequent years were R45s gapped
at .045".

I used the R44TXs @ .060", and they seem to be working perfectly.

So why .045" max ... issues with repetative spark energy at high RPMs ?

Would side-gapping help on a mild SB ?

- Dave
They will work perfectly, Dave, but the maintenance time will be stepped up. The wider gap is harder on both the primary and secondary ignition components (takes higher voltage to both initiate and to sustain the spark). This means not only does your coil work harder but the items that just breakdown over time, like plugs, wires, cap will start to show their faults earlier in life. The factory reduced the gap for this very reason since there is a point of diminshing returns once the gap is wide enough to get the job done. In other words, the probablility of having a successful combustion event doesn't go up remarkable from .045 to .060 so why take the hit on the parts.
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Old Jun 18, 2005 | 02:08 PM
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Thanks guy. Got it up and running great. Have to do the road test this afternoon or tomorrow, though. Looks like I'll have to pull and readjust the distributor, though. The #1 plug next to the tach connector is a little too far forward and doesn't allow the air filter to fully engage the carb. Trying to decide if I want to pull and adjust or just move all the plugs over 1 and spin the distributor. Decisions, decisions...

On another note, the plug wires I bought with the distributor are long enough that I was able to route them down the firewall and under the headers. Man, it looks soooooo much cleaner that way...
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