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Old Apr 24, 2008 | 08:31 AM
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Default Caliper rebuild

Has anyone re-built their own calipers? My car has been sitting (worst thing possible for seals) and the seals began to leak. Two of them were frozen up. The sleeves are not stainless but honed to be in near perfect condition. The worst problem I am having is finding decent rebuild kits for these.
Has anyone rebuild theirs and been happy with the rebuild kits they purchased ? If yes, where did you get them?

thanks, STEVE
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Old Apr 24, 2008 | 08:42 AM
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Yes, you can easily rebuild them yourself. Most Vette vendors sell the kits. Take a look at this: http://www.corvettefever.com/howto/25438/index.html
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Old Apr 24, 2008 | 08:47 AM
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I know I'm great at spending other people's money, but it really makes sense to just bite the bullet and buy 4 stainless steel sleeved calipers and be done with it. There are some pretty reasonably priced deals out there and it's a simple bolt on and bleed.
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Old Apr 24, 2008 | 08:49 AM
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Originally Posted by Jud Chapin
Yes, you can easily rebuild them yourself. Most Vette vendors sell the kits. Take a look at this: http://www.corvettefever.com/howto/25438/index.html
THANKS!!
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Old Apr 24, 2008 | 08:51 AM
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Originally Posted by capevettes
I know I'm great at spending other people's money, but it really makes sense to just bite the bullet and buy 4 stainless steel sleeved calipers and be done with it. There are some pretty reasonably priced deals out there and it's a simple bolt on and bleed.
My calipers are in PERFECT condition for rebuilding. I just need to find a good seal kit.
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Old Apr 24, 2008 | 09:12 AM
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Originally Posted by Vetdremz
My calipers are in PERFECT condition for rebuilding. I just need to find a good seal kit.
Just be sure they are stainless sleeved. If they are not, they're not worth rebuilding as they won't last. Good luck.
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Old Apr 24, 2008 | 09:12 AM
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If they're honed well, you should consider rebuilding them with an o-ring seal kit. I've successfully rebuilt many C-3 calipers but they eventually leak again if the car sits. The most permanent resolution would probably be replacing the calipers with stainless steel sleeved calipers that use o-ring seals.
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Old Apr 24, 2008 | 09:12 AM
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Originally Posted by Vetdremz
THANKS!!
You're very welcome!
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Old Apr 24, 2008 | 09:53 AM
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Originally Posted by Jud Chapin
Just be sure they are stainless sleeved. If they are not, they're not worth rebuilding as they won't last. Good luck.
I know this is not going to be a popular opinion but I don't agree with this. As long as your calipers arent rusted in the bore there's nothing wrong with rebuilding calipers that aren't sleeved.
It's a pretty easy thing to rebuild them as stated above and parts are readily available, I've done mine in the past.
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Old Apr 24, 2008 | 10:34 AM
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Originally Posted by TopGunn
I know this is not going to be a popular opinion but I don't agree with this. As long as your calipers arent rusted in the bore there's nothing wrong with rebuilding calipers that aren't sleeved.
It's a pretty easy thing to rebuild them as stated above and parts are readily available, I've done mine in the past.
I agree with TopGunn, most of these need to get sleeved because the bore is pitted. If your bore is not pitted and within spec (you need to measure with a bore gauge) you can just rebuild the caliper. I would guess that you could take them apart, clean them and reassemble and it would work like new. The problem with the OE design is the seals work with pressure, take off the pressure and they may leak. If you were to get in your car once a week and press the brake pedal I doubt it would have ever leaked.
But to avoid that you have two options, buy sleeved calipers (as there are good deals out there) or fix yours. If you buy new, make sure they are fitted with o-rings. If you re-do yours you will need to replace the pistons with the o-ring style and use silicone brake fluid.
I think I got my parts from Vette Brakes & Products.
Good Luck
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Old Apr 24, 2008 | 11:05 AM
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Originally Posted by spookytooth
I agree with TopGunn, most of these need to get sleeved because the bore is pitted. If your bore is not pitted and within spec (you need to measure with a bore gauge) you can just rebuild the caliper. I would guess that you could take them apart, clean them and reassemble and it would work like new. The problem with the OE design is the seals work with pressure, take off the pressure and they may leak. If you were to get in your car once a week and press the brake pedal I doubt it would have ever leaked.
But to avoid that you have two options, buy sleeved calipers (as there are good deals out there) or fix yours. If you buy new, make sure they are fitted with o-rings. If you re-do yours you will need to replace the pistons with the o-ring style and use silicone brake fluid.
I think I got my parts from Vette Brakes & Products.
Good Luck
I just rebuilt one for the first time with a seal kit from Corvette Central and the above-mentioned article from Corvette Fever. It was easier than I thought it would be.

I've seen a lot of posts saying to replace Dot 3 fluid with Silicone but I'm not sure how that works as I am under the impression that all dot 3 needs to be removed before you can introduce the silicone fluid to the system. Is this true? If so, how do you get all of the old fluid out?
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Old Apr 24, 2008 | 11:56 AM
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Steve,

You can go out and buy a rebuild kit from any local auto parts store in your area.
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Old Apr 24, 2008 | 12:05 PM
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Yes. If you want to use silicone brake fluid, you have to purge and clear all of the 'regular' stuff before you introduce the silicone.
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Old Apr 24, 2008 | 12:25 PM
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Originally Posted by TopGunn
I know this is not going to be a popular opinion but I don't agree with this. As long as your calipers arent rusted in the bore there's nothing wrong with rebuilding calipers that aren't sleeved.
It's a pretty easy thing to rebuild them as stated above and parts are readily available, I've done mine in the past.

Where did you get your parts?
Were you happy with them?
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Old Apr 24, 2008 | 12:32 PM
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You can buy high quality O ring and standard seal kits from Vette Brakes or Lonestar Caliper. Their rubber tends to be a little thicker than the seals from Autozone etc.
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Old Apr 24, 2008 | 12:37 PM
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I`ve had less than good luck with seals from Autozone but NAPA, Lonestar or VB&P all have quality seals.
redvetracr
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Old Apr 24, 2008 | 01:13 PM
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Originally Posted by 7T1vette
Yes. If you want to use silicone brake fluid, you have to purge and clear all of the 'regular' stuff before you introduce the silicone.
right, rebuild MC and replace flexible lines (upgrade to braided?)
and flush well.
The problem with Dot 3 and non sleeved calipers is that it attracks moisture and causes pitting corrosion. So if you do not want to clean the system and replace elastomers, go with the stainless sleeved.
Also, an industrial rubber supply company is a good place to get high quality o-rings. They should be able to help you with sizes and compounds. Not all rubber is the same. There are differant compounds and quality of blend. Some of the imports use a higher percent of fillers with will affect compression set and chemical resistance.
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Old Apr 24, 2008 | 01:30 PM
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Originally Posted by TopGunn
I know this is not going to be a popular opinion but I don't agree with this. As long as your calipers arent rusted in the bore there's nothing wrong with rebuilding calipers that aren't sleeved.
It's a pretty easy thing to rebuild them as stated above and parts are readily available, I've done mine in the past.
Orings and aluminum piston swap and your go to go for a looooong time. When I bought mine from the maker of the piston(ZTI), about 12 years ago, he said,"DO NOT SLEEVE A GOOD BORE". Not a bit of trouble since


Last edited by dennis; Apr 24, 2008 at 01:38 PM. Reason: pic
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Old Apr 24, 2008 | 01:32 PM
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Originally Posted by dennis
Orings and aluminum piston swap and your go to go for a looooong time. When I bought mine from the maker of the piston(ZTI), about 12 years ago, he said,"DO NOT SLEEVE A GOOD BORE". Not a bit of trouble since
As they say, we learn something new every day!
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Old Apr 24, 2008 | 02:52 PM
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Originally Posted by Vetdremz
Where did you get your parts?
Were you happy with them?
http://www.vbandp.com/

Sounds like dennis has a good source also. I did run across a rebuilding document that someone did that was pretty good, can't find it at the moment but I'll locate it and post the link.

Edit: This is a process for installing 'O' rings but it gives a pretty good step by step on how to take things apart and how to put them together again.

http://temp.corvetteforum.net/c3/joe...ructions.shtml

Last edited by TopGunn; Apr 24, 2008 at 02:59 PM.
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