adjusting the choke
Douglas in Green Bay





Lars





- Remove the three screws holding the black choke cover to the choke housing and remove the cover. If rivets are used, drill out the rivets.
- Crack the throttle slightly open and push up on the choke coil lever inside the choke housing until the choke is closed.
- Notice that there is a small 1/8” hole recess inside the choke housing which will appear right below the lower edge of the choke coil lever when you push the lever up. Insert a 1/8” drill bit in this recess and allow the lever to rest on the drill bit.
- In this position, your choke blade should be fully closed. If not, bend the choke intermediate rod that comes up through the body of the carb and attaches to the choke blade lever. Bend the rod so that the choke blade is fully closed.
- Now, remove the drill bit, crack the throttle slightly and rotate the fast idle cam (the steel counterweight that rotates on the choke housing shaft between the choke housing and the carb body) so that the fast idle cam follower is positioned on the second step of the cam, right up against the edge of the highest step.
- In this position, apply light finger pressure on the choke coil lever inside the choke housing to close the choke (lift up on the lever).
- The choke should be cracked open 5/16” as measured between the rear upper edge of the choke blade and the rear airhorn wall. Use a drill bit to check this.
- To adjust, notice that there is a small sheet metal tang attached to the lower side of the fast idle cam. This tang determines the travel range of the choke. Bend the tang to adjust.
- Now, install the choke housing cover to the choke housing. If you’re using an electric choke, DO NOT use a gasket between the cover and the housing. Be sure that the choke coil tang in the cover correctly mates with and engages to the choke coil lever inside the housing.
- With the cover attach screws loose, rotate the cover so that the indicator scribe line points straight up. This should fully close the choke. If there is no scribe line (electric chokes do not have lines), rotate the cover counter clockwise until the choke blade is fully closed. Lightly snug the cover attach screws to keep the cover in this position. You may need to crack the throttle open to get the choke to snap closed.
- Remove the short piece of vacuum hose attaching the choke pulloff to the vacuum nipple on the carb. Attach a long (about 2’) vacuum hose to the pulloff.
- Suck on the vacuum hose to retract the choke pulloff. If the pulloff does not retract, it must be replaced.
- With the pulloff fully retracted, use your other hand to lightly push down on the forward lower edge of the choke blade to simulate to force of the air across the blade. This will open the choke slightly. At this point, measure the distance between the forward lower edge of the choke blade and the forward wall of the airhorn. This distance should be ¼”. You can use a ¼” drill bit as a simple gauge to check it. To adjust, turn the screw on the end of the choke pulloff lever. After each adjustment, you must release the vacuum on the hose and suck on it again to re-seat the pulloff, each time apply the light finger pressure to the forward lower edge of the choke blade.
- Once completed, loosen the choke coil cover attach screws and rotate the cover clockwise. On hot air choke systems, the cover scribe mark should be aligned with the second dot clockwise of the center dot on the choke housing marks. On electric chokes, the indentation in the outer edge of the cover should be aligned with the screw & clip location towards the forward side of the choke housing. Snug the screws down or re-install new rivets. (NOTE: On riveted applications, the rivet holes can be tapped for #10 screws.)
- Re-attach the vacuum hose to the pulloff and the carb.
Tuning note on Integral Choke Carbs:
When doing custom tuning adjustments on the integral choke carbs, keep the adjustments limited to 2 parameters: Setting the position of the choke cover (rotating the cover) and adjusting the choke pulloff screw. When doing these adjustments, keep the following relationship in mind:
- The cover adjustment (rotating the cover) determines how LONG (duration) the choke is applied before fully opening. Turning the cover clockwise shortens the duration. Turning the cover counter clockwise increases choke duration. It only takes a very small rotational adjustment to change this (1 or 2 mark lines on the cover). Contrary to popular misunderstanding, turning the cover does NOT change how rich or lean the carb runs with the choke applied.
- The choke pulloff screw determines how RICH or LEAN the carb will initially run when started cold. If your carb runs rich when initially started, turn the screw to open the choke a little more. Likewise, if your car starts lean and wants to die, turn the screw to open the choke blade a little less.
Rotate the cover to change the amount of TIME the choke is applied.
Adjust the screw to change how rich/lean the choke is upon initial startup.
Fast Idle Bench Setup:
The fast idle screw is located on the passenger side of the carb, on the primary throttle shaft just below the choke linkage. An initial fast idle setting can be done as follows:
- Back out the idle speed screw on the driver’s side of the carb 3 full turns.
- Crack the throttle open and rotate the fast idle cam so that the cam follower is on the top (fastest) part of the cam (simply lift the cam all the way up).
- Hold the throttle blades firmly closed and back the fast idle screw out until the cam follower just barely looses contact with the fast idle cam. Find the adjustment point where the follower just barely touches the cam with the throttles fully closed. From this point, turn the fast idle screw in 2-1/2 turns.
- Re-establish your driver’s side idle speed screw by turning it back in 3 turns to the original setting.
- Start the engine cold and fine-adjust your fast idle screw to the fast idle speed of your preference.
Last edited by lars; Mar 22, 2010 at 12:32 PM.
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