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1971 Sill Plate Removal

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Old Apr 26, 2011 | 04:06 PM
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Default 1971 Sill Plate Removal

I am trying to remove my sill plates and the 8 screws that hold it down. Screws are not budging at all. I've tried PB Blaster with an impact driver with no luck. Does anyone have any suggestions other than drilling out the bolts? I’m not sure what’s under the plate, I don’t want to make any more problems with the drill if I don’t have too. I have new plates to install; I could care less if I ruin the current ones on the car.


Thanks in advance
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Old Apr 26, 2011 | 04:16 PM
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Hi m,
The sill plate screws are self tapping screws that go through the sill plate, and through the fiberglass rocker cover into the steel rocker channel.
The underside of the screws are exposed to the road to some degree so often get quite rusty.
If you can't break them loose with out destroying the head, or twisting them off, I'm afraid drilling is your next choice.
Good Luck!
Regards,
Alan

If you happen to enlarge the hole in the channel getting the screws out there are some pretty easy fixes for that problem.
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Old Apr 26, 2011 | 04:28 PM
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Would I be better off with a smaller bit and easy out or should I just drill through the diameter of the head?
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Old Apr 26, 2011 | 05:50 PM
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Originally Posted by maggie82
Would I be better off with a smaller bit and easy out or should I just drill through the diameter of the head?
Start with a smaller bit to drill thru the center of the screw, work your way up slowly, size wise, eventually the head will come off and you will see the size of the screw itself. Then start again, using smaller bits to remove the screw portion, until it comes out. This will help you to maintain the original size hole in the channel frame.
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Old Apr 26, 2011 | 06:43 PM
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As an 'alternative' suggestion, you should drill into the screw head with a drill just a 'smidgen' larger than the root diameter of the screw thread. [Note: That's not the 'outer' diameter of the screw thread, but the diameter at the bottom of the threads. This size will remove all screw shank material except for the threads...which can easily be removed with a pick after drilling.]
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Old Apr 27, 2011 | 11:53 AM
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Some easy outs or reverse drill bits would be my choice before drilling through the screw.
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Old Apr 27, 2011 | 02:38 PM
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how about squirting some lubricating oil in there let it sit for a bit and then try to have a go.
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Old Apr 27, 2011 | 11:17 PM
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I have in the past used a small chisel and hit the 'Philips screw" on the top on the opposing ends sideways as to reverse it to loosen it before turning out with a quality screwdriver such a Mac tools or Snap On.

Be carefull and accurate with the tools and you should be able to break loose the rust that is holding onto that screw.

Dano,
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