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Old Jan 21, 2012 | 03:24 PM
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Default return fuel line

have a '71BB. Have a leak in fuel line hose that goes to the top of gas tank. What is the best/easiest way to get to the top clamp to change this hose? Have full tank of gas. Hope it will stop dripping soon as it is too snowy and cold in upstate NY to pull outside. Now in my attached garage. Do I have to empty tank before disconnecting this hose? All the other hoses I have changed already last year. Thanks, Ed edxaide@gmail.com
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Old Jan 21, 2012 | 03:44 PM
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Hi Ed,
I sent you a reply to your message.... did you get it? You sent it to my 'garage' and I had a bit of trouble figuring out how to send a reply.
Regards,
Alan
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Old Jan 21, 2012 | 03:48 PM
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On my 73 I just removed the tire tub assembly and reached up with plyers and slid the clamp off. You do need to do it outside for safety reasons because some gas will be in the return line.
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Old Jan 21, 2012 | 07:21 PM
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Alan, thanks but I did not get response. I think I best wait a few days when it warms up a bit and then I can leave garage door open. I assume I can do it without removing gas from tank? Thanks to all who responded.
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Old Jan 22, 2012 | 09:35 AM
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My car had a tower type clamp on the return line at the tank end. No way to remove it after the bolt broke off in the clamp without dropping the tank. I'm in the midst of rear end work on the car. So, new tank is going in while exhaust is out. That hose is a difficult reach with mufflers in the way. Wishing you good luck!!
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Old Jan 22, 2012 | 10:42 AM
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Originally Posted by 71scgc
That hose is a difficult reach with mufflers in the way. Wishing you good luck!!
Sorry, forgot about the exhaust. Mine was easy with sidepipes. Good luck
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Old Jan 22, 2012 | 03:16 PM
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Use a Dremel with cut-off wheel or hack saw to cut through the band on the clamp. You are going to change out the hose, anyway. As long as you don't have fuel fumes collecting when you are working in there, you have no real fire hazard. But, have an extinguisher readily available anyway! Don't go to the trouble of removing the fuel tank for a clamp and/or hose.
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Old Jan 22, 2012 | 06:33 PM
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Default fumes

unfortunately the hose is leaking so there are a lot of fumes so I am worried about any thing that might cause a spark. It is to get warmer tomorrow so I will give it a try and see where I get.
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Old Jan 22, 2012 | 11:04 PM
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It sounds like you need to drain your tank. Here is an easy way to do it, taken from the 1969 Chassis Service Manual:
You do need an air compressor, but if you have one, or can come up with an air supply to get the gas flowing it is very easy - a quick blast of air should get the gas flowing. Keep the siphon going, and be sure you have enough gas cans so you don't have to stop until the tank is drained.
Contrary to other posts, I found it necessary to drop the tank to replace the two hoses going from the tank to the hard fuel lines.
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Old Jan 23, 2012 | 09:27 AM
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Originally Posted by PeteZO6
It sounds like you need to drain your tank. Here is an easy way to do it, taken from the 1969 Chassis Service Manual:
...
Thanks for the tip, PeteZ06 and to the OP on "how to repair/replace". I missed reading that factory advice. In the past, I have always been the source to suction start the flow and this will save tasting unleaded when an air compressor can do it.

To the OP, stay safe, which ever choice you select to repair that hose connection.
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Old Jan 23, 2012 | 11:15 AM
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You might get a small [desk] fan and have it blow that area out. The fuel return line will leak when the car is running...but it shouldn't after you turn the engine off. Once the fumes are cleared from that 'trapped' area, you should be able to work on it. If you need, you can always drain what's in that return line by pulling the flex hose loose at the fuel pump. Or, if fuel want's to back-flow into that line, just use a pair if vise-grips to clamp off that flex hose so no fuel can reach that line. The tank nipple that line feeds should be above the level of fuel in the tank.
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Old Jan 24, 2012 | 03:00 PM
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thanks for all the good advise. My friend and my wife talked me out of dropping the tank so it is going to the shop. I would like to do it but considering the time of year and i am in the middle of packing up, trashing, selling stuff, and other prep to sell our house so it is just not the best time for me. I think it has a tower clamp at the top of tank that is has a broken off screw-head. The plan for siphon is neat though.
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