Replacing front Ball Joints
Put the car on jack stands
Completely remove the castle nuts from both ball joints (you don't want them seizing after you have separated the ball joints or the ball joint will just spin in it's socket and you will have a tough time getting them off)
Put the castle nuts back on but do not snug them up. Leave 1/4 inch gap so you can tell when the ball joint separates. The nut will "catch" the control arm when the ball joint separates. I separate the lower ball joint first because the spring helps push it out then the weight of the spindle will cause it to drop when the upper ball joint separates.
Once the ball joints are separated, put a floor jack under the spring pocket in the lower control arm and remove the castle nuts.
Lower the jack just enough to remove the spindle from the ball joints. You can lift the upper control arm to get the ball joint stud out of the spindle so that you don't have to drop the lower control arm as far. Once the upper ball joint stud is out of the spindle, you can just drop the spindle off the lower ball joint stud.
Then I drill out the rivets and replace the ball joint with the shock and spring still in place. I leave the jack under the lower control arm for safety.
To replace the spindle, put the lower ball joint stud through the hole in the spindle and put the castle nut on it. Raise the upper control arm, then lower it's ball joint stud into the spindle and put the castle nut on it. If necessary you can raise the jack under the lower control arm to compress the spring.
If you are only changing the lower ball joints then you don't need to do anything to the upper ball joint, but you will need to drop the lower control arm farther to get the ball joint stud out of the spindle.
Put the car on jack stands
Completely remove the castle nuts from both ball joints (you don't want them seizing after you have separated the ball joints or the ball joint will just spin in it's socket and you will have a tough time getting them off)
Put the castle nuts back on but do not snug them up. Leave 1/4 inch gap so you can tell when the ball joint separates. The nut will "catch" the control arm when the ball joint separates. I separate the lower ball joint first because the spring helps push it out then the weight of the spindle will cause it to drop when the upper ball joint separates.
Once the ball joints are separated, put a floor jack under the spring pocket in the lower control arm and remove the castle nuts.
Lower the jack just enough to remove the spindle from the ball joints. You can lift the upper control arm to get the ball joint stud out of the spindle so that you don't have to drop the lower control arm as far. Once the upper ball joint stud is out of the spindle, you can just drop the spindle off the lower ball joint stud.
Then I drill out the rivets and replace the ball joint with the shock and spring still in place. I leave the jack under the lower control arm for safety.
To replace the spindle, put the lower ball joint stud through the hole in the spindle and put the castle nut on it. Raise the upper control arm, then lower it's ball joint stud into the spindle and put the castle nut on it. If necessary you can raise the jack under the lower control arm to compress the spring.
If you are only changing the lower ball joints then you don't need to do anything to the upper ball joint, but you will need to drop the lower control arm farther to get the ball joint stud out of the spindle.
threaded rod has more strenght than you might think.... here is an example and typical
http://www.marfas.com/atr.shtml

I'm lucky to still have my right hand. It was thoroughly crushed.
i know (young and naive, just let me do it my way)
i know (young and naive, just let me do it my way)






