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Diff Fluid Change - Warm or Cold?

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Old Sep 10, 2015 | 04:36 PM
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Default Diff Fluid Change - Warm or Cold?

After a diff re-build I'm now ready to do the first change of fluid after the "break-in" period. So, should that be when the fluid is warm (and all the possible "sludge" is stirred up) or is it best to do it when the diff is cold and the fluid has settled ?

Thanks!
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Old Sep 10, 2015 | 04:44 PM
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Fluids should always be drained hot. And for the diff especially true because its so thick!!

Remember the posi additive too
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Old Sep 10, 2015 | 04:44 PM
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Was a drain plug installed as part of your rebuild? Mine was sucked out by a long tube/syringe at an oil change place so I could get easy access.....so mine would have been warm.
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Old Sep 12, 2015 | 04:53 AM
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Thanks guys! Warm it is then. And no, no drain plug (After the unfortunate way the re-build costs escalated into the ionosphere extra work like that wasn't an option!), so I'll be using the trusty pump.
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Old Sep 12, 2015 | 08:36 AM
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Put a drain plug in yourself. Drill, tap, install cap screw.

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Old Sep 12, 2015 | 10:10 AM
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Don't install a drain plug unless you have the diffy disassembled and can assure getting ALL metal chips and filings out of it. Not worth the risk for an assembled 'punkin'.

You can fill the case with room temp lube and posi fluid, until it just starts to run out the fill hole. They didn't warm the lube when they installed it at the factory.
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Old Sep 12, 2015 | 10:26 AM
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Originally Posted by 7T1vette
Don't install a drain plug unless you have the diffy disassembled and can assure getting ALL metal chips and filings out of it. Not worth the risk for an assembled 'punkin'.

You can fill the case with room temp lube and posi fluid, until it just starts to run out the fill hole. They didn't warm the lube when they installed it at the factory.
The draining fluid will remove any remaining shavings. I know a shop that's been doing this on every fluid change for over 25 years and they say they've never had a problem. I have had no problems with mine for about the same amount of time.
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Old Sep 13, 2015 | 11:09 AM
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You CANNOT assure getting ALL shavings and chips out of the case by simply draining that thick gear lube. If you flush it out WELL with a solvent like mineral spirits after drilling/tapping, you MIGHT get them all. But, it only takes one cutting to get into a bearing and waste it.

There are lots of repair shops doing all kinds of questionable things. Just because some repair shop does it that way doesn't mean that's the right way to do it. But, it's your hardware....
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