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Old Jan 16, 2016 | 01:59 PM
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Default Dash Harness

I'm getting ready to reinstall my speedometer panel back in my '76. The wiring harness is just hanging in space. I'm afraid to just try to jam the panel in place. There are no J-hooks attached to the firewall to clip the harness to. There are a few places that I can zip tie the harness to the firewall. Good idea? The dash pad is out, and the steering column isn't.

Last edited by billsfan; Jan 16, 2016 at 01:59 PM.
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Old Jan 16, 2016 | 03:18 PM
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Hi bf,
On earlier cars there were 3 large 'J' clips screwed to the back of the speedo and tach housings to guide the harness over them.
Have you checked for any sign of them on your dash pad.
Regards,
Alan

Here are 2 of them.


The harness should hug the top of the 2 housings.

Last edited by Alan 71; Jan 16, 2016 at 03:32 PM.
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Old Jan 16, 2016 | 03:38 PM
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Thanks Alan.
No sign of clips on the dash pad or the speedo pod. There are a couple places to zip tie the harness to the firewall. That should be all I need to easily fit the speedo panel into place. Then I can check it's location before I put the dash pad back in. I just don't want to pinch anything.
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Old Jan 16, 2016 | 05:59 PM
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billsfan- I am also installing the dash harness on my 68 this weekend. I spent a couple hours trying to get the gauge pod back in place without success. I saw Alan71's suggestion about the J hooks. There are none on my speedo or tack, but I will steal a couple from the passenger side of the car. Also- are there any tips for getting the harness into the correct shape? I think I will try heating with a hair drier to form the sharp curves needed on the driver side. New harness has a wrong curve in it that I cannot get out at room temperature. I need the shape like in the photos of the old harness so the harness stays out of the way when the gauge pod goes back in. I've done a couple harnesses in other cars, but this is the most PIA so far. It's like wrestling a python in a phone booth. RA
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Old Jan 17, 2016 | 02:00 AM
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The orientation and sequence of wiring/etc. are important to get all that 'stuff' back in place. The AIM has drawings that show how it is supposed to fit in place. I think there are very few folks who have been able to get all that back in place and buttoned-up UNLESS they tried diligently to match the method used by the factory installers. The bends in the main harness are critical, as well.

If you use zip-ties, they need to be left loose so the wiring can move around a bit as it all goes back together. (ref. the J-hook locations and available space.

Last edited by 7T1vette; Jan 17, 2016 at 02:04 AM.
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Old Jan 17, 2016 | 10:26 AM
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Here's a pic of a 70
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Old Jan 17, 2016 | 10:37 AM
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Hi ra,
Originally your 68 harness didn't have the J clips as shown in my pictures because in 68 the harness went UNDER the 2 gauge pods but over the steering column. You can certainly add them.
I'm not sure if an original style 68 harness is long enough to route over the gauge pods.
There was recently a LONG thread about this… maybe in the past 2-3 weeks… that you might want to look for.
Regards,
Alan
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Old Jan 17, 2016 | 11:02 PM
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Originally Posted by Alan 71
Hi ra,
Originally your 68 harness didn't have the J clips as shown in my pictures because in 68 the harness went UNDER the 2 gauge pods but over the steering column. You can certainly add them.
I'm not sure if an original style 68 harness is long enough to route over the gauge pods.
There was recently a LONG thread about this… maybe in the past 2-3 weeks… that you might want to look for.
Regards,
Alan
Alan-"not sure if an original style 68 harness is long enough to route over the gauge pods". I found out the hard way it is not. I finally put together the three partial diagrams in my AIM and added stolen J hooks at the BOTTOM of the speedo and tach as shown in the AIM. The dash panel then went back in without too much trouble, so the hard part is done. I quit for the day, but will do the center panel, console and passenger side next. I may have to add a length of wire for the heater resistor. The wiring harness is long enough, but there is no hole with grommet to go from inside the car to the engine compartment to plug it in. The AIM shows the wire and plug and "to heater resistor" but not how to go thru the firewall. I'll have to add a small hole and grommet to make the connection. Not sure where it is supposed to go, since the heater motor wire comes off the engine compartment harness. I will be glad when this job is done- lying on my back and twisting into unnatural positions to reach under the dash is killing my back. RA
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Old Jan 18, 2016 | 10:36 AM
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Originally Posted by ronarndt
billsfan- I am also installing the dash harness on my 68 this weekend. I spent a couple hours trying to get the gauge pod back in place without success. I saw Alan71's suggestion about the J hooks. There are none on my speedo or tack, but I will steal a couple from the passenger side of the car. Also- are there any tips for getting the harness into the correct shape? I think I will try heating with a hair drier to form the sharp curves needed on the driver side. New harness has a wrong curve in it that I cannot get out at room temperature. I need the shape like in the photos of the old harness so the harness stays out of the way when the gauge pod goes back in. I've done a couple harnesses in other cars, but this is the most PIA so far. It's like wrestling a python in a phone booth. RA
Since the dash pad is out, I plan to zip tie the harness to the top of the firewall, set the speedo pad in place, then adjust the harness as neat as possible. God Bless Vette factory engineers!!
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Old Jan 18, 2016 | 10:53 AM
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Default dash harness

[QUOTE=billsfan;1591348636]QUOTE]
"God Bless Vette factory engineers!! "
You are more forgiving than I am. I would have used a different verb.
RA
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Old Jan 18, 2016 | 11:48 AM
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When I had everything out on my 77 last year I tried the zip tie idea thinking it would work. It didnt it held things in places they shouldnt be and nothing fit. I ended up laying upside down with the seat out and column out and getting everything as needed. Good luck. its not the hardest thing I ever did but certainly not fun. Im only an hour and a half south if I can help you any way
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Old Jan 18, 2016 | 07:07 PM
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Originally Posted by danh77
When I had everything out on my 77 last year I tried the zip tie idea thinking it would work. It didnt it held things in places they shouldnt be and nothing fit. I ended up laying upside down with the seat out and column out and getting everything as needed. Good luck. its not the hardest thing I ever did but certainly not fun. Im only an hour and a half south if I can help you any way
Attempting to 're-invent the wheel' here is pointless. Getting the wiring harness to attach to the dash panel is how it was installed and if a person secures it differently...they will more tan likely run into fit issues. This is coming from somebody who has dealt with well over a hundred of them.

And..getting the column out of the car....or loosened up enough so it can lay down and give you working room and you do not have to fight around it is WORTH IT. Go ahead and try it with the column up ...and I hope you all the success you imagine.

But get it almost in and hear a 'TINK'...and that is where one of your light bulb sockets in the speedo/tach have pulled out of the retainer and the bulb fell into the gauge. Deal with that a couple of times ad then you might change your attack plan. I know I have...and I no longer struggle with them. 'We' have an understanding....if I do it a specific way...the dash goes in as designed without a lot of fuss.

DUB
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Old Jan 20, 2016 | 01:58 PM
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Default Dash harness success

Originally Posted by DUB
Attempting to 're-invent the wheel' here is pointless. Getting the wiring harness to attach to the dash panel is how it was installed and if a person secures it differently...they will more tan likely run into fit issues. This is coming from somebody who has dealt with well over a hundred of them.

And..getting the column out of the car....or loosened up enough so it can lay down and give you working room and you do not have to fight around it is WORTH IT. Go ahead and try it with the column up ...and I hope you all the success you imagine.

But get it almost in and hear a 'TINK'...and that is where one of your light bulb sockets in the speedo/tach have pulled out of the retainer and the bulb fell into the gauge. Deal with that a couple of times ad then you might change your attack plan. I know I have...and I no longer struggle with them. 'We' have an understanding....if I do it a specific way...the dash goes in as designed without a lot of fuss.

DUB
I used the above suggestions from DUB - removed the steering wheel and replaced the lower bearing, while it was out- and also used LED to replace those fragile little glass bulbs. My all new gauges sure look purty and are now brightly illuminated. RA
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Old Jan 20, 2016 | 02:54 PM
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Replacing the glass bulbs is NOT the issue. The problem with the lamp sockets is that the little [pressed-in] metal ring comes loose from the socket and it AND the bulb fall out into the instrument being lit.

When working in the dash area, ALWAYS remove accessible bulb sockets (note where they are each located; mark them if necessary), pull the bulb and then the little metal ring from the plastic socket. Mix up a bit of epoxy and place a dab over the places where the pins on the ring mate with the socket. Reinstall the ring and press it firmly in place. Let the epoxy harden, reinstall the bulb and put the sockets back in place.

They will never be a problem again. You can buy other [better] sockets, but this is easier [than splicing wires] and is a permanent fix.
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Old Jan 20, 2016 | 03:35 PM
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Default dash harness

Originally Posted by 7T1vette
Replacing the glass bulbs is NOT the issue. The problem with the lamp sockets is that the little [pressed-in] metal ring comes loose from the socket and it AND the bulb fall out into the instrument being lit.

When working in the dash area, ALWAYS remove accessible bulb sockets (note where they are each located; mark them if necessary), pull the bulb and then the little metal ring from the plastic socket. Mix up a bit of epoxy and place a dab over the places where the pins on the ring mate with the socket. Reinstall the ring and press it firmly in place. Let the epoxy harden, reinstall the bulb and put the sockets back in place.

They will never be a problem again. You can buy other [better] sockets, but this is easier [than splicing wires] and is a permanent fix.
Thanks, 7T1. DUB advised me to do that previously, so I already had a bomb-proof socket. I had two bulbs in my old harness somehow break the bulb out of the metal base, so I think I probably killed two birds......etc. BTW, I like your clever online name. I initially registered my Vette with regular plates with 6T8 as the number. I turned that plate back in and got antique plates, which in VA can be old plates from the actual year the car was made- if you can find them. RA
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Old Jan 20, 2016 | 06:34 PM
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Glad to read that it is IN and DONE! Hopefully it went in without too much 'DRAMA".

DUB
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Old Jan 21, 2016 | 10:45 AM
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Originally Posted by DUB
Glad to read that it is IN and DONE! Hopefully it went in without too much 'DRAMA".

DUB
DUB, thanks. I got the harness in on the second try. The PO left off the J hooks, which I found were supposed to go on the bottom of the dash panel. I stole some from the engine compartment temporarily and that held the harness in place to install it the way the factory guys did it. I'm checking whether everything works, now that I have power at least to the ends of the wires. W/ wipers and heater blower still do not work, although both motors bench test OK. I have a dead short in the 20 amp courtesy light circuit, probably the wire going to the rear courtesy light, which the PO had disconnected. But- I now have everything else working, even the gas gauge, which I thought would take replacing the sending unit. One thing at a time and I should be done by spring. RA
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