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What clearance Issues When stroking an LT-1 engine

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Old 02-24-2017, 06:11 AM
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wallifishrmn
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Default What clearance Issues When stroking an LT-1 engine

Considering changing the stroke when rebuilding my 71 Lt-1 engine from 3.484 to 3.625 but maybe 3.7. How much grinding on the block if this done---using stroked rods and ARP rod bolts, etc. Make any difference whether I used 5.7 or 6 inch rods for clearance issues. Minimal boring would be done and rest of engine remains stock including solid lifters and an NOS LT-1 cam. Engine retains original look from exterior.

Thanks
Old 02-24-2017, 10:01 AM
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rklessdriver
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Depends on which connecting rods you use and how much stroke.

Rod length doesn't make any difference. It all comes down to how the rod is shaped on the big end around the cap and bolts.

There can also be clearance issues with the rod hitting a few lobe noses on the camshaft as the rods approach TDC. The camshaft lobe height, base circle and how the rod is profiled on the shoulder effects rod to cam clearance.

Building a 370 inch SBC back in the 1970's was pretty common using that stroke and milling the quench area's of a 1.560 CH piston's .073 down to 1.487 CH.....

No one makes pistons the right CH today off the shelf for that combo so it'd be a custom piston or having a machine shop mill some 1.560 CH pistons. Custom pistons would be expensive and I don't know how many machine shops would be willing to do that kind of work today.

It's just not a common stroke combination and parts are harder to find for it.

An options would be pistons for a 3.75 stoke and 5.7 rod which is a 1.425 CH but the pistons would be way in the hole with an undecked block (9.025 deck height) and you would need the block decked down to 8.940 deck height to get zero deck.....

Performance wise with you keeping everything else stock 1971 LT1, I don't think increasing the stoke to 3 and 9/16" is going to do much for you except cost a lot more money.

Even if you went a very common 3.75 stoke with 5.7" or 6" rods where parts are very easy to find the stock heads and cam are going to make the performance much less that it could be with a modern heads and cam.
Will

Last edited by rklessdriver; 02-24-2017 at 10:05 AM.
Old 02-24-2017, 09:55 PM
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larrywalk
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Originally Posted by rklessdriver
An option would be pistons for a 3.75 stoke and 5.7 rod which is a 1.425 CH but the pistons would be way in the hole with an undecked block (9.025 deck height) and you would need the block decked down to 8.940 deck height to get zero deck...
The above 3.75 stroke with 5.7 rods and 1.425 CH pistons comes to 9.0";
those pistons would be only .025 in the hole. Use of a steel shim head gasket of .019 would get you a quench height of .044. Any decking of the block would get you still closer - I'd clean the decks up with a .009 cut and have a quench of .035".
Old 02-24-2017, 11:10 PM
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I built a 396 and there was a good bit of block grinding even with Eagle H beams, cam clearance was not an issue though. Look, if I was you I'd set that LT-1 aside and do this with another block. Chevy will sell you a bare block that has been factory ground for clearance for a very reasonable price. Course if you have cash there is always Dart.
Old 02-25-2017, 06:26 PM
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rklessdriver
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Originally Posted by larrywalk
The above 3.75 stroke with 5.7 rods and 1.425 CH pistons comes to 9.0";
those pistons would be only .025 in the hole. Use of a steel shim head gasket of .019 would get you a quench height of .044. Any decking of the block would get you still closer - I'd clean the decks up with a .009 cut and have a quench of .035".
You misread what I wrote.

Using 1.425 CH pistons with the 3.625 stroke and 5.7 rod would require the block to be decked to 8.940ish....

Obviously using them on the intended stroke and rod length works out proper.
Will
Old 02-25-2017, 06:41 PM
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jb78L-82
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Originally Posted by ratflinger
I built a 396 and there was a good bit of block grinding even with Eagle H beams, cam clearance was not an issue though. Look, if I was you I'd set that LT-1 aside and do this with another block. Chevy will sell you a bare block that has been factory ground for clearance for a very reasonable price. Course if you have cash there is always Dart.
I definitely would not be stroking an OEM LT-1....get a used 350 block cheap and make it into a 383 if that is what you want to do but the LT-1 has quite the SBC heritage and personally I would not modify the block, whether it can be seen or not, especially for 33 additional cubes....
Old 02-25-2017, 08:06 PM
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Originally Posted by jb78L-82
I definitely would not be stroking an OEM LT-1....get a used 350 block cheap and make it into a 383 if that is what you want to do but the LT-1 has quite the SBC heritage and personally I would not modify the block, whether it can be seen or not, especially for 33 additional cubes....


Build a 406 clone LT-1 and giggle like a school girl......

Jebby
Old 02-25-2017, 08:24 PM
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Originally Posted by wallifishrmn
Considering changing the stroke when rebuilding my 71 Lt-1 engine from 3.484 to 3.625 but maybe 3.7. How much grinding on the block if this done---using stroked rods and ARP rod bolts, etc. Make any difference whether I used 5.7 or 6 inch rods for clearance issues. Minimal boring would be done and rest of engine remains stock including solid lifters and an NOS LT-1 cam. Engine retains original look from exterior.

Thanks

I'm not understanding your non-standard stroke lengths. The normal path for offset grinding the crank is to use the smaller journal sbc rods which is 0.010" smaller but adds 0.020" of stroke for a 3.50". Using a 4.030" bore gives you 357 c.i.. But it does save you from decking the block and the smaller journal rods gonna have bigger clearance now than stock.

But this doesn't sound close to what your looking for so please elaborate if you can.
Old 02-25-2017, 11:45 PM
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It's hard for me to ask too many questions because I'm not an engine rebuilding expert. I don't want to deck the numbers off the block---can you deck the block and not touch the pad where the numbers are??

My engine builder "thinks" he could stroke stroke it to 3.625 without doing an grinding on the block--would have to see the block, measure it, etc. My thought was why not stroke it if I don't have to grind anything and gain some lowend torque/HP.

I was going to use all new internal parts anyways--forged pistons, forged steel crank, rods, etc. so why not. Wouldn't have to offset grind the crank, and use whatever length rods--since new.

Would have block bored as little as possible to clean up the cylinder walls--maybe--0.005 or 0.010 or 0.020 but not 0.030--I hope.

Does this make sense?
Old 02-26-2017, 12:02 AM
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Originally Posted by wallifishrmn
It's hard for me to ask too many questions because I'm not an engine rebuilding expert. ...
en.wikipedia.org/KISS_principle

Old 02-26-2017, 07:12 AM
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Buy a 383 short block from these guys. It will be cheaper in the long run. You don't have to worry about your numbers being milled off. Just put all your stuff on it and no one will know the difference.




http://www.high-performance-engines....ain-p/sp15.htm
Old 02-26-2017, 08:21 AM
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Alan 71
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Hi W,
"-can you deck the block and not touch the pad where the numbers are??"
Think about it…. the decking procedure removes material from the top surfaces of the block.
The decking procedure must continue just beyond the mating surface for the head, but end before the stamp pad.
There will be a 'ledge' between the two; the height of which will depend on the amount the block is decked. (I remember seeing one that would have required rappelling gear to get down.)
Bearing in mind what I think are the constraints you're under with the REST of this rebuild do you think there will be a 10% increase in hp/torque? Do you think you'll be able to tell the difference.
Don't screw with a nice old car… if you want to go quick and be fast, buy something with 400+ hp, (they're everywhere), and have at it!
Regards,
Alan
Old 02-26-2017, 09:00 AM
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Originally Posted by Alan 71
Hi W,
"-can you deck the block and not touch the pad where the numbers are??"
Think about it…. the decking procedure removes material from the top surfaces of the block.
The decking procedure must continue just beyond the mating surface for the head, but end before the stamp pad.
There will be a 'ledge' between the two; the height of which will depend on the amount the block is decked. (I remember seeing one that would have required rappelling gear to get down.)
Bearing in mind what I think are the constraints you're under with the REST of this rebuild do you think there will be a 10% increase in hp/torque? Do you think you'll be able to tell the difference.
Don't screw with a nice old car… if you want to go quick and be fast, buy something with 400+ hp, (they're everywhere), and have at it!
Regards,
Alan


With everything else stock on the LT-1 but the rotating assembly change, you would be lucky for a 7-8% increase in power, more likely about 5% without optimizing/changing other components like compression, cylinder heads, and cam....would barely be noticeable versus a freshly built OEM LT-1. You could easily get the same increase with a freshly built LT-1 OEM with a good set of LT Headers, 2.5 duals, X pipe crossover and free flowing mufflers...prbs more of an increase.
Old 02-26-2017, 09:34 AM
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Originally Posted by wallifishrmn
...Does this make sense?
In the overall context of what you're proposing to do to your LT-1 mill, no.
Old 02-26-2017, 04:15 PM
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lars
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Originally Posted by wallifishrmn
Considering changing the stroke when rebuilding my 71 Lt-1 engine from 3.484 to 3.625 but maybe 3.7. How much grinding on the block if this done---using stroked rods and ARP rod bolts, etc. Make any difference whether I used 5.7 or 6 inch rods for clearance issues. Minimal boring would be done and rest of engine remains stock including solid lifters and an NOS LT-1 cam. Engine retains original look from exterior.

Thanks
Those are some very odd, non-standard stroke lengths you're considering. The common "stroker" modification for the 350 is to drop in a 3.75" stroke crank from the 400, making it a 383. Parts, rods, and pistons are available for this stroke length, without any need to deck the block.

Whether or not you have to notch the block depends mostly on the rods you use. Here is a 3.75" stroke crank I installed in a 350, and there is no block notching needed:


Here is the same 3.75" stroke crank installed in a bored 400 block with some heavy duty H-beam rods, and you can see the little notches I had to put in the oil pan rails in order to get the rod bolts to clear:


These mods are easy to do with a standard-stroke crank - not sure where you're going to find cranks with the strokes you're looking for - sounds expensive to custom grind one with the 3.625 or 3.7" with all the custom parts you'll have to have made just to get an odd-ball 364-inch motor or a 372 (with minimal gains in power). You also need to consider the additional swept volume when considering compression ratio and get pistons with enough of a dish to allow use of the stock LT-1 heads. Either way, I agree with the above posts: Don't do it to an original LT-1. Find a cheap junkyard 350 and build the stroker from that. ...And in answer to your question in post #9 about the 3.625 stroker making sense, the answer is "no."

Lars

Last edited by lars; 02-26-2017 at 04:37 PM.
Old 02-26-2017, 06:52 PM
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Scat and Crower make I beams that fit easily
Hard to find a machinist to try decking like that

Where does one buy new Gen 1 blocks havent seen them in many yrs

3.6 stroke not worth it go 3.75 get some good heads paint em up mill the emblems etc get a better solid flat tappet and a modern hp type carb headers.can still dress it up to look stockish I dont think anyone pays attention to headers if they do who cares? As Will said stroking with stock heads cam esp manifolds dont waste your money. It will have a little more grunt but for the money you spend youll be disappointed. Swain does a nice white jet coating hows that for period? If you got a few bux get a dart block and go 421 sbc now youre talking

Believe me power difference is nuts dont be afraid of a little compresion if you have a modern head. There is no way in hell my old solid roller 350 would hold a candle to the 383. Its that big a difference like the smaller motor with 6 lbs of boost better. Just leave the LT1 in a corner of your garage one drive with the bigger motor done right youll forget all about that nostalgia let the next guy fuss over it. Stroker kits are so cheap these days just dont cheap out on heads/valvetrain
This is about having fun. LT-1s by todays standards are super slow even with head work cam tuning etc. btdt

Last edited by cv67; 02-26-2017 at 06:59 PM.

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