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headlights open wont come on

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Old Oct 16, 2017 | 10:08 AM
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Default headlights open wont come on

1981 corvette..everything electrical works perfect except the headlights. they open and close just fine but dont light..all other lighting works fine..does it have a fuse in the box or perhaps inline?..or is it a relay and where are they located?
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Old Oct 16, 2017 | 10:44 AM
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Hi sc,
Welcome!
First Post!
I believe you'll find there's no fuse for the headlights - that circuit is protected by a self-resetting thermal circuit breaker that's internal to the headlight switch.
So perhaps a switch problem?
Regards,
Alan

Last edited by Alan 71; Oct 16, 2017 at 10:49 AM.
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Old Oct 16, 2017 | 10:47 AM
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Originally Posted by southern_cross
1981 corvette..everything electrical works perfect except the headlights. they open and close just fine but dont light..all other lighting works fine..does it have a fuse in the box or perhaps inline?..or is it a relay and where are they located?
Does either the high or low beam setting work? I don't believe there is a relay, unless a PO added it. The most likely culprit is either of the switches. The headlight doors are vacuum controlled, the headlights are electrical, both on the same switch on the left side of the dash.

The dimmer switch may also be the culprit I just fixed mine over the weekend. The low beams, only, worked. I had to swap out the dimmer switch on the steering column. I had the seat out, dash gauges out, and steering wheel off, and it was still a chore. But now both high and low beams work in my '80.

There are other threads that show you where to break connections and ring-out pins with a voltmeter to confirm where the problem is.
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Old Oct 16, 2017 | 11:13 AM
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Originally Posted by southern_cross
1981 corvette..everything electrical works perfect except the headlights. they open and close just fine but dont light..all other lighting works fine..does it have a fuse in the box or perhaps inline?..or is it a relay and where are they located?

It's not uncommon for the plugin on the headlight switch to melt and lose contact.
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Old Oct 16, 2017 | 02:38 PM
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If you have factory stock wiring, the following items could cause your problem:

bad headlamp switch, bad connections to switch

defective HI/LO beam switch

burned out headlamps (not likely, if they all used to work!)

fried fusible link at the horn relay

wiring problems with the headlamp circuit


If someone has installed headlamp relays on your car, that relay could be defective.

Last edited by 7T1vette; Oct 16, 2017 at 02:39 PM.
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Old Oct 16, 2017 | 04:23 PM
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Default Do you have a bad connection?

Remove the left side headlight connector and with the switch pulled out to the second click see if you have 12 volts at the connector.

Check the ground connections:
1 at the inboard side of the alternator.
2 On the metal front cowl support between the head lamp door and relays.
3 At the front left corner of the radiator mounting bracket.
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