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Fuel Line Fabrication

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Old Jul 18, 2018 | 12:46 PM
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Default Fuel Line Fabrication

I know quite a few of you guys have great fabricating skills. I’m trying to tidy up the top side of the engine by re-routing the fuel line and making a better looking top heater hose connection. How do you bend steel tubing without the stretched, pinched area. Is it possible? I have basic 3/8ths steel tubing, and your standard hand held tubing bender, but I still get this pinched area. I understand outer radius and inner radius of the bend. Is the tubing too thin? What I have (pictured) functions. But I haven’t been at WOT yet. Don’t want to hamper fuel flow, big blocks can be thirsty.😬

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Old Jul 18, 2018 | 12:56 PM
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You have a bad tubing bender. A good bender will properly support the tubing and will prevent the pinch you're getting. E-mail me for a copy of my "How to Build a Fuel Line" article - it will give you some info on tube benders and techniques.

Lars
V8FastCars@msn.com
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Old Jul 18, 2018 | 01:18 PM
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and you will have the sweetest looking fuel line ever!
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Old Jul 18, 2018 | 07:19 PM
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Also delete the 90° fitting and 1 long smooth much bigger radius curve down and forward.
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Old Jul 18, 2018 | 07:35 PM
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The first order of business is to order a new tubing bender. I used a new one from harbor freight. Count this as one to skip next time you’re in there. It may work on the 5/16ths and smaller stuff, but 3/8ths will have a flattened outer radius. I will eliminate the 90, but will have to use a coupling down the line, or just redo the whole thing from the pump, which is what I’ll likely do once I get a good bender. I don’t like the straight up pipe nipple for the heater hose either. Seems like a nice 90 would be in order there and just run the hose around the front of the head instead of up and over the fuel line and valve cover. Thanks for the suggestions.
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Old Jul 18, 2018 | 07:44 PM
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Or you could get some NiCopp (Nickel/Copper)- super easy to work with-bend-crimp-

After using the stuff- I won't ever go back to steel!!!
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Old Jul 18, 2018 | 08:37 PM
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Old Jul 19, 2018 | 06:38 AM
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My 67 Hatteras has copper fuel lines. No issues 50 years later. And this is in a salt water environment...
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Old Jul 19, 2018 | 08:10 AM
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I’ve done some restoration on antique farm equipment and that community was very much against copper fuel lines. Probably because of the vibration and potential cracking of the fuel line. Most old gas tractors had the tank sitting right over the engine. So a fuel spill would have bad potential, considering you were sitting right behind it. I’ve not seen the NiCo tubing, but I’ll looking into it.
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Old Jul 19, 2018 | 09:37 AM
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make Lars fuel line...it is the best
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Old Jul 19, 2018 | 11:32 AM
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there is a reason they don't use copper for fuel lines, and it is not because it is expense, copper will become brittle with age, and crack.
Highly suggest you review your intended material, personally i use Stainless Steel.
Bend the tubing for turns do not use sharp right angle fittings.
here are some of my custom bent lines, I made.

Last edited by 69Vett; Jul 19, 2018 at 02:33 PM.
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Old Jul 19, 2018 | 01:54 PM
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make Lars fuel line...it is the best
That’s the plan. 😎
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Old Jul 19, 2018 | 06:59 PM
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I just did NiCad for all my brake lines and it is the best. Wouldn't do anything else. Bends and flares like butter.
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Old Jul 19, 2018 | 07:21 PM
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This is what I use to do all of our 3/8 tubing, it does an awesome job and NEVER kinks the tubes, aluminum, steel or stainless, but the tool isn't cheap by any stretch. It will do a 180* perfect...The Parker Store.

Used it to bend the new tubes for my 383, does a great job.


Last edited by Buccaneer; Jul 19, 2018 at 07:41 PM.
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Old Jul 19, 2018 | 07:56 PM
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Nickel-copper tubing is not the same as straight copper tubing. It's DOT approved for hydraulic (brake) systems, so it will stand up to fuel line use just fine.
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Old Jul 20, 2018 | 01:04 PM
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Where do you buy NiCopp tubing?
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Old Jul 20, 2018 | 04:24 PM
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Originally Posted by 7T1vette
Where do you buy NiCopp tubing?
I looked into that earlier today....everywhere. Summit, Jegs, Autozone, Amazon etc.
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Old Jul 21, 2018 | 08:42 AM
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Originally Posted by Buccaneer
This is what I use to do all of our 3/8 tubing, it does an awesome job and NEVER kinks the tubes, aluminum, steel or stainless, but the tool isn't cheap by any stretch. It will do a 180* perfect...The Parker Store.

Used it to bend the new tubes for my 383, does a great job.
Impressive, how the pros do it.
Thanks Buc.

Steve
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Old Jul 21, 2018 | 09:33 AM
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Imperial tools makes the same style benders. I only use the singe size bender vs a bender that can do multiple sizes. I think they are just made and function better.
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Old Jul 21, 2018 | 09:44 AM
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https://ormebrothers.com/
For special lines & having new ones made of all types.
Like stainless (used 1/2") looks nice but royal pain in the azz...if it isnt a perfect fit good luck. (Wouldnt do again)


Last edited by cv67; Jul 21, 2018 at 09:46 AM.
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