Primer Selection

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After stripping the car down to bare metal/substrate (or as far down as it needs to go), I seal it with a coat of epoxy. This acts as a corrosion/oxidation inhibitor and as an adhesion promoter for all subsequent body work/fillers. I do all my body work/glass work/filler work on top of the epoxy coated car and get it as smooth as possible. I then shoot the entire car with a heavy coat of polyester (the stuff you have on hand). This is like spraying the entire car with body filler. I block this down using a guidecoat to assure that I have nailed the panel straightness/smoothness. Over the top of this blocked-down polyester coat, I then shoot a couple of coats of 2K urethane fill-primer. I guidecoat it and block it down. If my previous bodywork and blocking job on the polyester was good, this final blocking job is finished with 600 grit in prep for final paint. If the guidecoat reveals low spots, I repeat the 2K fill primer process and finish off with 600. This final blocking and 600 wet-sand prep will usually result in some "cut-through" down to the polyester or the substrate at the high spots or on edges. Once the car is in the paint booth, and after a detailed prep and wipe-down, I then shoot a thin coat of epoxy, reduced as a sealer, on the entire vehicle to assure no problem spots in the cut-through areas: If you have any of the polyester primer exposed in a cut-through area, you will have nothing but pinholes in your final paint in that area. Once the entire car has been sealed, and the epoxy sealer has dried (you can also use 2K urethane as a sealer by reducing it down), "nub" it to remove any imperfections and paint it. The epoxy or 2K sealer can usually be "nubbed," wiped down, and topcoated within an hour.
So in answer to your initial question, the polyester primer you have is usable, but only for one step of the priming process. A quart isn't going to get you very far: It might do a single panel, such as your hood.
Lars











"Epoxy Primer is an excellent corrosion-resistant primer and provides excellent adhesion to many types of properly prepared metal, fiberglass and aluminum substrates, as well as plastic fillers (i.e., polyester). Epoxy Primer may also be used as a sealer and topcoated with most refinish products."
Lars





After stripping the car down to bare metal/substrate (or as far down as it needs to go), I seal it with a coat of epoxy. This acts as a corrosion/oxidation inhibitor and as an adhesion promoter for all subsequent body work/fillers. I do all my body work/glass work/filler work on top of the epoxy coated car and get it as smooth as possible. I then shoot the entire car with a heavy coat of polyester (the stuff you have on hand). This is like spraying the entire car with body filler. I block this down using a guidecoat to assure that I have nailed the panel straightness/smoothness. Over the top of this blocked-down polyester coat, I then shoot a couple of coats of 2K urethane fill-primer. I guidecoat it and block it down. If my previous bodywork and blocking job on the polyester was good, this final blocking job is finished with 600 grit in prep for final paint. If the guidecoat reveals low spots, I repeat the 2K fill primer process and finish off with 600. This final blocking and 600 wet-sand prep will usually result in some "cut-through" down to the polyester or the substrate at the high spots or on edges. Once the car is in the paint booth, and after a detailed prep and wipe-down, I then shoot a thin coat of epoxy, reduced as a sealer, on the entire vehicle to assure no problem spots in the cut-through areas: If you have any of the polyester primer exposed in a cut-through area, you will have nothing but pinholes in your final paint in that area. Once the entire car has been sealed, and the epoxy sealer has dried (you can also use 2K urethane as a sealer by reducing it down), "nub" it to remove any imperfections and paint it. The epoxy or 2K sealer can usually be "nubbed," wiped down, and topcoated within an hour.
So in answer to your initial question, the polyester primer you have is usable, but only for one step of the priming process. A quart isn't going to get you very far: It might do a single panel, such as your hood.
Lars
Last edited by lars; Nov 17, 2022 at 11:55 AM.

Just before spraying primer.
My home made set up for a paint booth. It did the trick.
After primer.
Wiper cowl after primer.
First base coat
Second coat
Setting up the “booth”





Lars
The Best of Corvette for Corvette Enthusiasts

Lars






'67 hood shot in polyester (similar to your gelcoat) prior to initial block-down:
Hood can here be seen after block-down of polyester with urethane fill-primer and guide-coat applied - prior to final blocking of the urethane fill-primer:
Urethane fill primer with guidecoat blocked out and finished 600 wet, with the "cut-through" areas identified and sealed with epoxy:
Shot and finished:
Lars
Last edited by lars; Nov 21, 2022 at 10:59 PM.

'67 hood shot in polyester (similar to your gelcoat) prior to initial block-down:
Hood can here be seen after block-down of polyester with urethane fill-primer and guide-coat applied - prior to final blocking of the urethane fill-primer:
Urethane fill primer with guidecoat blocked out and finished 600 wet, with the "cut-through" areas identified and sealed with epoxy:
Shot and finished:
Lars
so even though the hood is brand new and the gel coat finish looks very straight I should still block sand?
Last edited by Bluesting70; Nov 22, 2022 at 09:58 AM.






My ‘69 is in primer, but I have no idea what kind it is. To be safe, and per the advice from @lars, my plan is to first shoot it with some epoxy, do body work and block it down, then shoot with Polyester, block it down, then 2k urethane before I shoot my single-stage.
I’ve got a spare t-top that I am going to do a trial run on first to make sure I know what I am doing, then similar to @bluesting70 I have a gel coat L88 long hood to block and paint as well. Then maybe I will feel confident enough to move on to the whole car.
Hud









