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The DOT 5 brake fluid conundrum.

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Old Apr 11, 2026 | 12:09 AM
  #41  
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O-rings are pretty cheap. Perhaps buy a few of the correct size, and repeat your experiment.

As @4-vettes suggested, Viton would be my suggestion, if I had to run DOT 5. Grok suggests EPDM, and sources a Corvette Forum posting. Even better, I'd suggest you carefully consider NOT using DOT 5.

https://www.corvetteforum.com/forums...id-please.html
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Old Apr 11, 2026 | 08:59 AM
  #42  
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I was experiencing fade when doing some “spirited” driving so I purchased a DOT 5.1 brake fluid. It is glycol based unlike DOT 5, but has a higher boiling point than DOT 4. I haven’t put it yet, because bleeding all the fluid out of the brakes will be a pain.

Last edited by JC 1975; Apr 11, 2026 at 02:45 PM.
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Old Apr 11, 2026 | 10:25 AM
  #43  
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Originally Posted by JC 1975
I was experiencing fade when doing so “spirited” driving so I purchased a DOT 5.1 brake fluid. It is glycol based unlike DOT 5, but has a higher boiling point than DOT 4. I haven’t put it yet, because bleeding all the fluid out of the brakes will be a pain.
Do suggest a flush, BUT DOT 5.1 (NOT simply 5) is completely compatible And miscible with either DOT 3 Or DOT 4.
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Old Apr 11, 2026 | 09:29 PM
  #44  
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Originally Posted by Bikespace
O-rings are pretty cheap. Perhaps buy a few of the correct size, and repeat your experiment.

As @4-vettes suggested, Viton would be my suggestion, if I had to run DOT 5. Grok suggests EPDM, and sources a Corvette Forum posting. Even better, I'd suggest you carefully consider NOT using DOT 5.

https://www.corvetteforum.com/forums...id-please.html
I'm going to get FDE and non-FDE Viton and run some tests. This is one of things I'll go deep into the weeds to figure out the best option that will work with DOT5. Already did a crash course today on compression set, FDE stretch limits and more.

I've been using DOT5 for close to 40 years and the only scenario I would 100% agree to not use it is for high altitudes. Back in the 80's I drove up the Mt Washington auto road and when I got to the top, the brake pedal went to the floor and had to be towed down the mountain. Once I got to the bottom the brakes were back to normal.

Something else I've learned from this is that the silicone in DOT5 does not react with EDPM the same way silicone lubricant does. One seems to shrink o-rings and the other makes them swell.

I'll be back in a few weeks with Viton findings

Last edited by sg66; Apr 13, 2026 at 10:51 AM.
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