C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

Positive Battery Cable Sizing???

Thread Tools
 
Search this Thread
 
Old Apr 7, 2025 | 06:01 PM
  #1  
OldCarBum's Avatar
OldCarBum
Thread Starter
Race Director
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2016
Posts: 14,399
Likes: 8,204
From: Napa Valley California
Default Positive Battery Cable Sizing???

I’m getting ready to replace the original positive battery cable in my 73 Coupe.

Is there any reason to upgrade the thickness of the positive battery cable?
If so, what did you upgrade it to?

Who makes the best quality positive and negative battery cables?

I looked at Letric Limited and Corvette Central.
They both offer a 0 gauge positive and negative battery cable set. $212.00 and I’m assuming CC is Letric Limited’s vendor.

As always I appreciate the input!
Greg

Last edited by OldCarBum; Apr 7, 2025 at 06:08 PM.
Reply
Old Apr 7, 2025 | 06:23 PM
  #2  
bmotojoe's Avatar
bmotojoe
Safety Car
15 Year Member
Photogenic
Photoriffic
Top Answer: 1
 
Joined: Oct 2007
Posts: 4,378
Likes: 1,740
From: Seattle Area Washington
Default

Originally Posted by OldCarBum
I’m getting ready to replace the original positive battery cable in my 73 Coupe.

Is there any reason to upgrade the thickness of the positive battery cable?
If so, what did you upgrade it to?

Who makes the best quality positive and negative battery cables?

I looked at Letric Limited and Corvette Central.
They both offer a 0 gauge positive and negative battery cable set. $212.00 and I’m assuming CC is Letric Limited’s vendor.

As always I appreciate the input!
Greg
For about $6.80 a foot (1-0) you could purchase Marine grade cable from West Marine. This cable is probably the best cable you can purchase. Of course, you will need the crimp terminals for your application.
I'm guessing $100.00 plus shipping...
Reply
Old Apr 7, 2025 | 06:23 PM
  #3  
nwav8tor's Avatar
nwav8tor
Old Fart Pilot
Supporting Lifetime
Veteran: Air Force
15 Year Member
Loved
Top Answer: 1
 
Joined: Apr 2010
Posts: 1,920
Likes: 990
From: Spokane, WA
Default

I believe the original cable (at least on my 71) is a 2ga. If you've upgraded the alternator iy would be a good idea to up size appropriately. I plan to go to a 0ga. I.m not sure you makes the "best" corvette specific cables but you usually can't go wrong with Letric Limited. I plan to get custon cables made from an online outfit like batterycablesusa.com. $5/ft
Reply
Old Apr 7, 2025 | 06:48 PM
  #4  
forman's Avatar
forman
Melting Slicks
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Mar 2010
Posts: 2,270
Likes: 375
From: Randolph nj
Default

You can make your own real easy theres even a tutorial on you tube go figure
Reply
Old Apr 7, 2025 | 06:58 PM
  #5  
Peterbuilt's Avatar
Peterbuilt
Le Mans Master
15 Year Member
 
Joined: Aug 2006
Posts: 7,426
Likes: 1,559
From: mount holly NC
2025 c3 ('74-'82) of the Year Finalist - Unmodified
2019 C3 of Year Finalist (appearance mods)
Default 1/0 will work


Reply
Old Apr 7, 2025 | 07:00 PM
  #6  
ctmccloskey's Avatar
ctmccloskey
Safety Car
Supporting Lifetime
25 Year Member
Active Streak: 30 Days
Active Streak: 60 Days
Liked
 
Joined: May 2001
Posts: 4,757
Likes: 1,647
From: Fairfax Virginia
Default

The marine grade cables are still fairly flexible even at the large diameters of the heavier cables. Then get the right size heat shrink for the ends and use the marine grade heat shrink as well as it has heat activated glue on the inside of the heat shrink.

It is nice to be able to support our Corvette suppliers but that price difference is enough to get me to make my own cables. After installing the ends of the cables be sure to "TIN" them to keep the wires and ends from getting oxygen inside it and corroding away. You can tin a wire in many ways, it is possible to do it with a propane torch and a roll of solder. After the wire cools down it is time to put the heat shrink on the wire.

When I upgraded my alternator I ran a wire from the alternator output to the battery (12 volt+) post on the starter motor. From there the original battery wire can handle the load without any issues. The wire you need to upgrade is the one that takes the power from the alternator output post to the battery (+) post on the starter motor.

I use the marine grade/style of wire on anything on the Corvette. It is a better grade wire than what was used and will last a long time. I am sorry but I would not spend the money to buy a $212 wire from Lectric limited if it cost 2-3 times the price of the wire and the parts. Buying a heavier gauge battery positive wire is another waste. There is no reason to do this as the existing wire is more that capable of handling the current.

If you use a gear drive starter motor on your Corvette that would reduce the amount of current needed to start the engine.
Reply
Old Apr 7, 2025 | 07:28 PM
  #7  
TKX 5-SPEED C3's Avatar
TKX 5-SPEED C3
Drifting
 
Joined: Oct 2024
Posts: 1,656
Likes: 383
From: Toronto, Ontario
Default

Best quality and great prices.
https://www.batterycablesusa.com/


Reply
Old Apr 8, 2025 | 01:39 AM
  #8  
stingrayiii67's Avatar
stingrayiii67
Pro
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2010
Posts: 690
Likes: 494
From: Las Vegas Nv
Default

I went with wire barn.
https://www.wirebarn.com/Battery-Cable_c_1447.html

The cable was had enough flex to work with. But you have to make your own ends.

And went with these battery terminals.
https://www.knukonceptz.com/product/...tive-negative/
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Apr 8, 2025 | 07:40 AM
  #9  
zwede's Avatar
zwede
Race Director
25 Year Member
Loved
Community Favorite
Top Answer: 1
 
Joined: Sep 1999
Posts: 11,361
Likes: 383
From: Plano TX
Default

Originally Posted by nwav8tor
I believe the original cable (at least on my 71) is a 2ga. If you've upgraded the alternator iy would be a good idea to up size appropriately. I plan to go to a 0ga. I.m not sure you makes the "best" corvette specific cables but you usually can't go wrong with Letric Limited. I plan to get custon cables made from an online outfit like batterycablesusa.com. $5/ft
The battery cables were beefed up in 1972. I replaced the cables on my 71 with 72 cables and it made a big difference in cranking.
If you upgrade you should do all 3 cables: Positive battery->starter, Ground Battery->Frame and Ground Frame->Engine block.

Here's the difference between 71 and 72 cables.

Reply
Old Apr 8, 2025 | 09:42 AM
  #10  
pspicci's Avatar
pspicci
Burning Brakes
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Apr 2020
Posts: 789
Likes: 419
From: Western NY
Default

I did exactly what Zwede did above. my car is a 71 and I ordered a cable for a 72. I got mine from american autowire.
Pat
Reply
Old Apr 8, 2025 | 11:35 AM
  #11  
427Hotrod's Avatar
427Hotrod
Race Director
25 Year Member
Liked
Loved
Top Answer: 5
 
Joined: Jan 2000
Posts: 13,017
Likes: 2,261
From: Corsicana, Tx
2020 C2 of the Year - Modified Winner
2020 Corvette of the Year (performance mods)
C2 of Year Winner (performance mods) 2019
2017 C2 of Year Finalist
Default

Bigger is better and do positive and ground. Welding cable is fantastic. The more strands the better.


JIM
Reply
Old Apr 8, 2025 | 01:11 PM
  #12  
ignatz's Avatar
ignatz
Safety Car
Supporting Member
20 Year Member
Liked
Loved
Community Favorite
 
Joined: May 2004
Posts: 4,363
Likes: 1,587
From: los altos hills california
Default

Originally Posted by OldCarBum
I’m getting ready to replace the original positive battery cable in my 73 Coupe.

Is there any reason to upgrade the thickness of the positive battery cable?

Greg
Nobody's answered this part of OCB's post. Myself, it seems an unnecessary improvement. I added additional loads on the stock cable and saw no unanticipated problems.

"Better is the enemy of good enough"!

Last edited by ignatz; Apr 8, 2025 at 01:31 PM.
Reply
Old Apr 8, 2025 | 01:40 PM
  #13  
OldCarBum's Avatar
OldCarBum
Thread Starter
Race Director
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2016
Posts: 14,399
Likes: 8,204
From: Napa Valley California
Default

Like the 72 cables pictured above my 73 cable is the larger thicker cable and believe it may already be 0 gauge.
I know my question was only about the positive cable, but my plan is to replace the negative and ground cables with the same gauge wiring.
I purchased all new wiring harnesses from American Autowire and am very happy with what I received.
They don’t show the gauge for their battery cable sets, so I’ll give them a call.

I am running a Powermaster gear drive mini starter!

Thanks everyone!
Reply
Old Apr 8, 2025 | 01:54 PM
  #14  
OldCarBum's Avatar
OldCarBum
Thread Starter
Race Director
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2016
Posts: 14,399
Likes: 8,204
From: Napa Valley California
Default

I called AAW and they said their oem replacement cables are 0 gauge cable for both positive and negative.
Reply
Old Apr 8, 2025 | 02:12 PM
  #15  
Tuna Joe's Avatar
Tuna Joe
Drifting
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Sep 2016
Posts: 1,492
Likes: 524
From: Ventura California
Default

I might add that what makes wire “marine grade” is the fact the copper is tinned thru out
Reply
Old Apr 8, 2025 | 02:13 PM
  #16  
OldCarBum's Avatar
OldCarBum
Thread Starter
Race Director
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2016
Posts: 14,399
Likes: 8,204
From: Napa Valley California
Default

Originally Posted by TKX 5-SPEED C3
Best quality and great prices.
https://www.batterycablesusa.com/

I looked over this website and they have some really nice options including marine grade cables.
This may be the best option.

They don’t offer side mount battery terminals.
What do you guys think about installing top post batteries over the side post batteries?
I can see there would be a big advantage to a top post battery for access to the terminals and don’t see any drawbacks to the top posts.
Reply
Old Apr 8, 2025 | 02:15 PM
  #17  
ignatz's Avatar
ignatz
Safety Car
Supporting Member
20 Year Member
Liked
Loved
Community Favorite
 
Joined: May 2004
Posts: 4,363
Likes: 1,587
From: los altos hills california
Default

Originally Posted by OldCarBum
I called AAW and they said their oem replacement cables are 0 gauge cable for both positive and negative.

I was kind of looking for the E = I x R stuff.

________________________
Unbelievably, to me anyway, some part of my spell check "help" decided that when I typed E=, it unhelpfully inserted a 2.718 there. I.e. base e = 2.718281828. I am really tired of all the "help". If I set the cursor somewhere at the start of a word, up pops some sort of dictionary entry, so I have to start at the end of some sequence if I want to select a section for some reason. We're all idiots as far as my computer is concerned.

Reply

Get notified of new replies

To Positive Battery Cable Sizing???

Old Apr 8, 2025 | 04:55 PM
  #18  
OldCarBum's Avatar
OldCarBum
Thread Starter
Race Director
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2016
Posts: 14,399
Likes: 8,204
From: Napa Valley California
Default

Originally Posted by Tuna Joe
I might add that what makes wire “marine grade” is the fact the copper is tinned thru out
Yes and it should help provide additional protection against corrosion which I like since our positive cables are exposed to more heat, moisture, grease and dirt than other cars.

Of course only if we actually drive them!
Reply
Old Apr 8, 2025 | 05:12 PM
  #19  
leigh1322's Avatar
leigh1322
Old Pro Solo Guy
Supporting Member
Community Builder
Loved
Community Favorite
Top Answer: 5
 
Joined: Dec 2017
Posts: 8,079
Likes: 4,431
From: Marlton NJ
Default

IIRC my 72 battery cable was aluminum, due to copper prices back in the day.
Hence the larger diameter to carry the load.
But I guess they were lighter?
Reply
Old Apr 8, 2025 | 05:14 PM
  #20  
427Hotrod's Avatar
427Hotrod
Race Director
25 Year Member
Liked
Loved
Top Answer: 5
 
Joined: Jan 2000
Posts: 13,017
Likes: 2,261
From: Corsicana, Tx
2020 C2 of the Year - Modified Winner
2020 Corvette of the Year (performance mods)
C2 of Year Winner (performance mods) 2019
2017 C2 of Year Finalist
Default

Originally Posted by OldCarBum
Like the 72 cables pictured above my 73 cable is the larger thicker cable and believe it may already be 0 gauge.
I know my question was only about the positive cable, but my plan is to replace the negative and ground cables with the same gauge wiring.
I purchased all new wiring harnesses from American Autowire and am very happy with what I received.
They don’t show the gauge for their battery cable sets, so I’ll give them a call.

I am running a Powermaster gear drive mini starter!

Thanks everyone!
If you want to get real serious...run negative to the block and some grounds from block to the frame. The battery is often grounded directly to the frame...but a frame is "electrically" not a great conductor. It works pretty well...but not as good as a stranded wire/cable.

And yes...the whole circuit counts. The ground needs to carry as much current as the positive.

The stock stuff works fine for stock...but start adding more loads and it can get dicey.

JIM
Reply



All times are GMT -4. The time now is 08:09 AM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE