C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

EM LT1/L98 Full Length Header-GP

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Old Jun 7, 2005 | 03:23 AM
  #21  
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FWIW and this has probably been stated a zillion times but quality and fit are superb. I put these on my 84 with a 383. Easy install. The hardest part was having my wife get the last header bolt installed on #8. She has smaller hands. I used felpro gaskets (1705 i think). Started the motor up let it get up to temp, let it get cold and retighten the bolts and no leaks. I originally tried to use Stage 8 header bolts but no joy - All of the keeper clips would have needed to be cut down. I changed over to ARP small head header bolts by recommendation of a forum member and I have had no issues. Screw them in tighten them up and no fuss no muss.

I took the exhaust parts to the local exhaust shop and they welded everything back up for $350. The did not weld to the collector I used those stainless steel wrap things with two bolts on each side like the pictures show. I can remember what they are called at the momemt but Walker makes them. I bought them from Summit for $8 each.
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Old Jun 7, 2005 | 09:44 AM
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what do the headers NOT come with that you need? gaskets? is that it? do they come with all the bolts you need? 350 bucks sounds like a lot to weld things back up. how far apart did u take the rest of the exhaust?
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Old Jun 7, 2005 | 09:59 AM
  #23  
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you will need the bolts and gaskets(which they will sell you). you will also need to tie it in to the old exhaust. This part is not Bolt on. the Cats and rear 02 sensors need to be dealt with. EM will sell extensions that will connect to the stock exhaust after a little cutting. these can be had with or without cats.
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Old Jun 7, 2005 | 10:53 AM
  #24  
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Originally Posted by 1996man
350 bucks sounds like a lot to weld things back up.
I paid Midas $130 to alter my flowmaster cat-back to fit the headers.
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Old Jun 7, 2005 | 12:54 PM
  #25  
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I installed my EM LT's and RT cats a couple of weekends ago on my 93 6sp. The only mod I had to make was that I needed 3" of extra pipe added to the lefts side because the stock cat was 3" longer. I had completely removed my entire exhaust during the install, took the left side tube up to Midas and they welded in the 3" for like $15 and everything lined up and this is on a vert with the X brace. Spark plugs are no easier or harder IMO.
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Old Jun 7, 2005 | 08:56 PM
  #26  
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I got mine a couple of weeks ago - Merle is a GREAT guy to deal with - very helpful from beginning to end - Anyways, once my motor is together and back in the car, I'll post some pics - Here are the headers on my garage floor:









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Old Jun 7, 2005 | 09:27 PM
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O.K. Merle.
I am in.
I will contact you tomorrow to arrange payment.
prattman
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Old Jun 7, 2005 | 09:37 PM
  #28  
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just got off the phone with them. cant wait to get them! looks like a great product
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Old Jun 7, 2005 | 09:50 PM
  #29  
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Originally Posted by 1996man
just got off the phone with them. cant wait to get them! looks like a great product

I was going out of my mind waiting for these to come.. Then they arrived, and I knew it had been worth it. Very nice work - These pictures don't even do them justice
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Old Jun 7, 2005 | 10:21 PM
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Those look SWEET!
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Old Jun 8, 2005 | 07:16 AM
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Man, I wish you hadn't shown those pictures.

Now I'm really going to go nuts waiting for mine to arrive.

Merle was great to deal with. Answered all my questions when I ordered my complete exhaust from him two days ago.
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Old Jun 8, 2005 | 02:11 PM
  #32  
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Originally Posted by R94 LT 1
FYI they are in AZ and are now on Pacific time. I'm on Eastern. Waited ALL day to get through!
We are on Mountain Standard Time (no daylight savings crap here). I have them on my '93 A4, with the cat moved way back and had no problem with emissions.
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Old Jun 8, 2005 | 02:24 PM
  #33  
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That thumbnail pic on the right looks strikingly similar to my car

Tip: if you get the extensions, pay the extra for the coated ones because I have the painted and already they are completely rusted in less than a year.
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Old Jun 8, 2005 | 03:00 PM
  #34  
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Originally Posted by Merle@Exotic Muscle
Exotic Muscle is offering a group purchase on LT1 Full length headers. Price is normally $771.00 the GP buy in is $671.00 a $100.00 saving for Corvette Forum members.

Details: Only 10 sets are offered for group purchase after they are gone price goes up to $771.00. Headers are paid for in advance buy contacting Merle @ Exotic Muscle 480-967-4222. EM accepts VISA, MC, AMEX, DISC or Money order. Canceled GP orders have a 10% cancelation fee. Headers will be shipped on a first come first served basis in aprox. 6 weeks. Shipping is $37.00 in the cont. U.S..

Stats: The headers are ceramic coated inside and out. They are constructed with a 1 3/4" primary tube and a 3" slip fit collector. The headers have air pump fittings and o2 sensor bungs in the collector. The flanges are 3/8" thick.

Options: EM offers a slip fit header extension that will fit a Corsa or stock exhaust systems with some cutting. They are offered 3 ways, Extensions std painted $195.00, Extensions coated $270.00 and extensions with high flow Random Tech cats $549.00. O2 simulators are $125.00 for the pair. Felpro exhaust gaskets and Stage 8 self locking bolt fasteners are also available.
Hey Merle, are the extentions and cats on sale, too, or is this the standard price?
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Old Jun 8, 2005 | 05:51 PM
  #35  
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Originally Posted by Lichen
We are on Mountain Standard Time (no daylight savings crap here). I have them on my '93 A4, with the cat moved way back and had no problem with emissions.
According to my corporate time chart, IN and AZ vary depending on Winter/Summer. Not specifically Daylight Savings like we have here in OH. From what I see, in the Winter AZ is on Mountain and in the Summer they are on Pacific. IN is on Eastern or Central respectively. At least that's what I was going by when I made the post.
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Old Jun 8, 2005 | 05:53 PM
  #36  
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Originally Posted by Strick
Hey Merle, are the extentions and cats on sale, too, or is this the standard price?
Only the Headers are GP from what I was told. Everything else is reg. price.
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Old Jun 8, 2005 | 05:56 PM
  #37  
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Originally Posted by 99svrcpe
That thumbnail pic on the right looks strikingly similar to my car

Tip: if you get the extensions, pay the extra for the coated ones because I have the painted and already they are completely rusted in less than a year.

Really?? My car doesn't see rain/snow, so I'm hoping to get better results from them... At least I HOPE.. I didn't know coating was an option, or I'd have sprung for it.

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Old Jun 8, 2005 | 06:43 PM
  #38  
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Originally Posted by JB666
Really?? My car doesn't see rain/snow, so I'm hoping to get better results from them... At least I HOPE.. I didn't know coating was an option, or I'd have sprung for it.


Unfortunately, neither does mine. I've only logged about 2400mi since I bought the car over two years ago.

It will rust..but thats the nature of the beast. I would have prefered if they had used stainless for the extensions.
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Old Jun 8, 2005 | 07:07 PM
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Originally Posted by 99svrcpe
Unfortunately, neither does mine. I've only logged about 2400mi since I bought the car over two years ago.

It will rust..but thats the nature of the beast. I would have prefered if they had used stainless for the extensions.
Well I didn't want to spring for the coated since I currently have welded in cats and I plan on having them welded into the extension. I can't see paying extra for something that's just going to be cut eventually anyway.
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Old Jun 8, 2005 | 08:18 PM
  #40  
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I was told there is a product sold for John Deere tractors to blacken the exhaust stack.
I have not tried it but perhaps ir is worth looking into to keep the un-coated extension from rusting.
prattman
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