after superram install... :(
and re install it....tsk tsk tsk what a pain, i like the installation of the LT1 intake and feel it would be strong will 3.73's....decisions decisions





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Have you tried increasing the fuel pressure? I would start with an additional 4-5 psi in an attempt to compensate for the increased air.
A custom tune may also be in your future.
Note: If you don't have an AFPR, you can use shims to increase the spring preload. A nickel under the cover on my car resulted in 54 psi (up from 47 psi). You shouldn't need to go that high, so find something thinner than a nickel that will fit under the cover.
It is possible to remove the fuel pressure regulator cover with the SR plenum installed, but it is kind of tricky. You need a security torx bit/socket with removeable bit. I pulled the bit from the socket and used a wrench and the bit only on the tricky lower bolts.
You may only want to do this once so an AFPR may be the best way to go.
Starting fluid should give you a good guess as to where a leak is.
Why not, from what I read on this forum a SR installation is a cake walk and well worth the 30 extra ftlbs of torque??
P.S. I pulled my Mini off in 20 minutes back in 2005 when the gray gasket **** didn't seal the ends properly.
I went back and forward last summer changing from LT1 to S/R I like both of them, S/R have better Street manner low end torque (1.7s 60 ft) LT1makes more horsepower (1.9s 60 ft) and MPH and it's harder to tune.It will stumble on the bottom end, and you can actually hear it stumbling while driving at very low RPMs.(the bigger the cam the more you will notices it) You really should tune for both intakes (I have a Accel gen 6 DFI )and rising the fuel pressure help a lot for the S/R. My car ETs better with the S/R but won't MPH as good and the LT1 is the opposite it has better MPH. you really needa higher stall convertor and that opens a another can of worms.
If you don't plan on going to the track that much, I would just work out the bugs in the S/R and enjoy the TORQUE.
Randy
My runner flanges had a bit of bow, maybe from me powder coating them. The studs allowed me to fully seal them.
Food for thought
I ended up building up the runner-side surface with some faststeel epoxy to enlarge the sealing surface in the critical area.
One of the egr slots in the gasket would have been very close to the edge of the runner flange if this was not done. I even had the "good" gaskets, not the known bad ones with the enlarged slot.
Hopefully you checked this out beforehand.
To ease the plenum installation, I chose to stud the plenum and use kep nuts or K-lock from below the runners. If you run a search you should be able to find my previous post with auveco stud part numbers etc.
Here's a pic:

Now a question: why would a vacuum leak affect the performance of an SD car?
The leak would simply raise the manifold pressure slightly, similar to an increased throttle opening. This should be detected as extra load, and the appropriate fuel should be provided to compensate. The MAP sensor shouldn't care if the air came through the throttle or through a leak somewhere else.
If the idle is ok, the leak can't be so big that the IAC can't compensate.
How's your idle rpm?
On a MAF car, or even a carbureted car, a vacuum leak would introduce uncompensated air causing a lean condition. I don't think SD cars are really prone to this since the MAP should pick up the manifold pressure in either case.





I willing to bet its a vaccum leak.










